Fairchild Semiconductor Corporation

Linda S Brush

Jun Zeng

Christopher Boguslaw Kocon

Gary M Dolny

Jack H Linn

George V Rouse

John J Hackenberg

An MOS power device a substrate comprises an upper layer having an upper surface and an underlying drain region, a well region of a first conductance type disposed in the upper layer over the drain region, and a plurality of spaced apart buried gates, each of which comprises a trench that extends from the upper surface of the upper layer through the well region into the drain region. Each trench comprises an insulating material lining its surface, a conductive material filling its lower portion to a selected level substantially below the upper surface of the upper layer, and an insulating material substantially filling the remainder of the trench. A plurality of highly doped source regions of a second conductance type are disposed in the upper layer adjacent the upper portion of each trench, each source region extending from the upper surface to a depth in the upper layer selected to provide overlap between the source regions and the conductive material in the trenches. A groove in each of the highly doped source regions extends through the source regions into the well region and terminates in a nadir. A highly doped body region of a first conductance type is disposed in the well region adjacent both to the nadir of one or more of the grooves and to adjacent source regions penetrated by the grooves. A conductive layer is disposed over the substrate and electrically contacts the body and source regions. A process for fabricating a device produces an MOS power device that avoids the loss of channel width and provides reduced channel resistance without sacrificing device ruggedness and dynamic characteristics.

Power MOS device with buried gate

A power trench MOS-gated transistor is constructed with a buried gate to source dielectric inside a gate trench region. In the innovative device, a thick oxide (grown or deposited) is used to define the height of the trench walls. A body region is initially formed by selective epitaxial growth and etch back. Source regions are formed also by selective epitaxial growth. The body is finally formed by selective epitaxial growth and etch back. The oxide is removed from the trench, the trench walls are oxidized to form a gate oxide, and doped polysilicon fills the trench to form a gate. By the formation of the source region using the spacer etch, this process simplifies the fabrication of power trench gated devices, and provides for increased contact surface area without increasing device size.

Power trench transistor device source region formation using silicon spacer

Power MOS device with buried gate and groove

An improved trench-gated power device comprises a substrate having an overlying layer of epitaxial material disposed on an upper layer of the substrate, well regions containing source and body regions, a trench gate, and a drain region. The improvement comprises a gate trench having beneficially smooth sidewalls that comprise selectively grown epitaxial material and body regions that are recessed with respect to adjacent source regions. In a process for forming an improved trench-gated power device, a dielectric layer having an upper surface and thickness and width dimensions that substantially correspond to the height and width dimensions of a gate trench is formed on an upper layer of the substrate. A layer of epitaxial material is grown on the upper layer of the substrate and the dielectric layer and planarized to be substantially coplanar with the upper surface of the dielectric layer, which is then removed, thereby forming gate trench sidewalls that comprise selectively grown epitaxial material. The process further comprises lining the trench with a dielectric material and substantially filling the lined trench with a conductive material, thereby forming a trench gate, and forming well, body, and source regions in the planarized epitaxial material.

Trench-gated device having trench walls formed by selective epitaxial growth and process for forming device

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Mountain Top, PA, United States of America

Linda S Brush