International Business Machines Corporation

Advanced Micro Devices Corporation

Globalfoundries Inc.

Advanced Micro Device, Inc.

Linda R Black

Judson Robert Holt

Christopher D Sheraw

Igor V Peidous

Yun-Yu Wang

Viorel C Ontalus

Kathryn Turner Schonenberg

Abhishek Dube

Keith Howard Tabakman

Matthew W Stoker

Scott D Luning

Frank Wirbeleit

Kevin K Chan

Dominic Joseph Schepis

Michael Patrick Chudzik

David Michael Fried

Anthony Gene Domenicucci

Eric C Harley

Woo-Hyeong Lee

Bo Bai

Huicai Zhong

Rajarao Jammy

Thorsten E Kammler

James N Pan

Byeong Yeol Kim

John G Pellerin

Xiaomeng Chen

Michael D Steigerwalt

Eric C T Harley

Rick J Carter

A complementary metal oxide semiconductor (CMOS) circuit incorporating a substrate and a gate wire over the substrate. The substrate comprises an n-type field effect transistor (n-FET) region, a p-type field effect transistor (p-FET) region and an isolation region disposed between the n-FET and p-FET regions. The gate wire comprises an n-FET gate, a p-FET gate, and gate material extending transversely from the n-FET gate across the isolation region to the p-FET gate. A first conformal insulator covers the gate wire and a second conformal insulator is on the first conformal insulator positioned over the p-FET gate without extending laterally over the n-FET gate. Straining regions for producing different types of strain are formed in recess etched into the n-FET and p-FET regions of the substrate.

Method for growing strain-inducing materials in CMOS circuits in a gate first flow

A method for forming a field effect transistor device includes forming a gate stack portion on a substrate, forming a spacer portion on the gates stack portion and a portion of the substrate, removing an exposed portion of the substrate, epitaxially growing a first silicon material on the exposed portion of the substrate, removing a portion of the epitaxially grown first silicon material to expose a second portion of the substrate, and epitaxially growing a second silicon material on the exposed second portion of the substrate and the first silicon material.

Field effect transistor device

A method of manufacturing a complementary metal oxide semiconductor (CMOS) circuit, in which the method includes a reactive ion etch (RIE) of a CMOS circuit substrate that forms recesses, the CMOS circuit substrate including: an n-type field effect transistor (n-FET) region; a p-type field effect transistor (p-FET) region; an isolation region disposed between the n-FET and p-FET regions; and a gate wire comprising an n-FET gate, a p-FET gate, and gate material extending transversely from the n-FET gate across the isolation region to the p-FET gate, in which the recesses are formed adjacent to sidewalls of a reduced thickness; growing silicon germanium (SiGe) in the recesses; depositing a thin insulator layer on the CMOS circuit substrate; masking at least the p-FET region; removing the thin insulator layer from an unmasked n-FET region and an unmasked portion of the isolation region; etching the CMOS circuit substrate with hydrogen chloride (HCl) to remove the SiGe from the recesses in the n-FET region; and growing silicon carbon (SiC) in the exposed recesses.

Methods of integrating reverse embedded silicon germanium (SiGe) on an NFET and SiGe channel on a PFET, and a related structure are disclosed. One method may include providing a substrate including an NFET area and a PFET area; performing a single epitaxial growth of a silicon germanium (SiGe) layer over the substrate; forming an NFET in the NFET area, the NFET including a SiGe plug in a channel thereof formed from the SiGe layer; and forming a PFET in the PFET area, the PFET including a SiGe channel formed from the SiGe layer. As an option, the SiGe layer over the PFET area may be thinned.

Methods of integrating reverse eSiGe on NFET and SiGe channel on PFET, and related structure

Accordingly, in one embodiment of the invention, a method is provided for reducing stacking faults in an epitaxial semiconductor layer. In accordance with such method, a substrate is provided which includes a first single-crystal semiconductor region including a first semiconductor material, the first semiconductor region having a &#x3c;110&#x3e; crystal orientation. An epitaxial layer including the first semiconductor material is grown on the first semiconductor region, the epitaxial layer having the &#x3c;110&#x3e; crystal orientation. The substrate is then annealed with the epitaxial layer at a temperature greater than 1100 degrees Celsius in an ambient including hydrogen, whereby the step of annealing reduces stacking faults in the epitaxial layer.

Method of reducing stacking faults through annealing

An intermediate hybrid surface orientation structure may include a silicon-on-insulator (SOI) substrate adhered to a bulk silicon substrate, the silicon of the SOI substrate having a different surface orientation than that of the bulk silicon substrate, and a reachthrough region extending through the SOI substrate to the bulk silicon substrate, the reachthrough region including a silicon nitride liner over a silicon oxide liner and a silicon epitaxially grown from the bulk silicon substrate, the epitaxially grown silicon extending into an undercut into the silicon oxide liner under the silicon nitride liner, wherein the epitaxially grown silicon is substantially stacking fault free.

Stacking fault reduction in epitaxially grown silicon

Decoder for a stationary switch machine

A stressed MOS device is provided that includes a silicon substrate, a gate electrode and an epitaxial layer of stress inducing monocrystalline semiconductor material. The silicon substrate is characterized by a monocrystalline silicon lattice constant. The gate electrode overlies a silicon channel region at the surface of the silicon substrate. The epitaxial layer of stress inducing monocrystalline semiconductor material is grown in the silicon substrate. The epitaxial layer of stress inducing monocrystalline semiconductor material has a lattice constant greater than the monocrystalline silicon lattice constant, and extends under the silicon channel region.

Stressed MOS device

Methods are disclosed for providing stacking fault reduced epitaxially grown silicon for use in hybrid surface orientation structures. In one embodiment, a method includes depositing a silicon nitride liner over a silicon oxide liner in an opening, etching to remove the silicon oxide liner and silicon nitride liner on a lower surface of the opening, undercutting the silicon nitride liner adjacent to the lower surface, and epitaxially growing silicon in the opening. The silicon is substantially reduced of stacking faults because of the negative slope created by the undercut.

A method for growing an epitaxial layer patterns a mask over a substrate. The mask protects first areas (N-type areas) of the substrate where N-type field effect transistors (NFETs) are to be formed and exposes second areas (P-type areas) of the substrate where P-type field effect transistors (PFETs) are to be formed. Using the mask, the method can then epitaxially grow the Silicon Germanium layer only on the P-type areas. The mask is then removed and shallow trench isolation (STI) trenches are patterned (using a different mask) in the N-type areas and in the P-type areas. This STI patterning process positions the STI trenches so as to remove edges of the epitaxial layer. The trenches are then filled with an isolation material. Finally, the NFETs are formed to have first metal gates and the PFETs are formed to have second metal gates that are different than the first metal gates. The first metal gates have a different work function than the second metal gates.

Sige channel epitaxial development for high-k PFET manufacturability

Semiconductor structures and methods for fabrication thereof are predicated upon epitaxial growth of an epitaxial surface semiconductor layer upon a semiconductor substrate having a first crystallographic orientation. The semiconductor substrate is exposed within an aperture within a semiconductor-on-insulator structure. The epitaxial surface semiconductor layer alternatively contacts or is isolated from a surface semiconductor layer having a second crystallographic orientation within the semiconductor-on-insulator structure. A recess of the semiconductor surface layer with respect to a buried dielectric layer thereunder and a hard mask layer thereover provides for inhibited second crystallographic phase growth within the epitaxial surface semiconductor layer.

Semiconductor structures including multiple crystallographic orientations and methods for fabrication thereof

Stressed MOS devices and methods for their fabrication are provided. The stressed MOS device comprises a T-shaped gate electrode formed of a material having a first Young's modulus. The T-shaped gate electrode includes a first vertical portion and a second horizontal portion. The vertical portion overlies a channel region in an underlying substrate and has a first width; the horizontal portion has a second greater width. A tensile stressed film is formed overlying the second horizontal portion, and a material having a second Young's modulus less than the first Young's modulus fills the space below the second horizontal portion. The tensile stressed film imparts a stress on the horizontal portion of the gate electrode and this stress is transmitted through the vertical portion to the channel of the device. The stress imparted to the channel is amplified by the ratio of the second width to the first width.

Stressed MOS device and methods for its fabrication

A stressed MOS device and a method for its fabrication are provided. The MOS device comprises a substrate having a surface, the substrate comprising a monocrystalline semiconductor material having a first lattice constant. A channel region is formed of the monocrystalline silicon material adjacent the surface. A stress inducing monocrystalline semiconductor material having a second lattice constant greater than the first lattice constant is grown under the channel region to exert a horizontal tensile stress on the channel region.

Stressed MOS device and method for its fabrication

Methods for fabricating a stressed MOS device is provided. One method comprises the steps of providing a monocrystalline semiconductor substrate having a surface and a channel abutting the surface. A gate electrode having a first edge and a second edge is formed overlying the monocrystalline semiconductor substrate. The substrate is anisotropically etched to form a first recess aligned with the first edge and a second recess aligned with the second edge. The substrate is further isotropically etched to form a third recess in the substrate extending beneath the channel. The third recess is filled with an expanding material to exert an upward force on the channel and the first and second recesses are filled with a contact material. Conductivity determining ions are implanted into the contact material to form a source region and a drain region aligned with the first and second edges, respectively.

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Fishkill, NY, United States of America

Linda R Black