Advanced Micro Devices Corporation

Motorola Corporation

Laura Pressley

Terri A Couteau

Michael J Satterfield

Paul Raymond Besser

David E Brown

Edward E Ehrichs

Travis R Lewis

Bryon K Hance

Larry E Frisa

David Hendrix

Daniel E Sutton

Hak-Lay Chuang

A method and system to locate and detect voids in films that are involved in critical dimension (CD) structures and non-critical dimension structures in semiconductor devices are presented. One or more test structures (resolution devices) are formed on a semiconductor wafer. A scanning electron microscope is operated in voltage contrast mode to obtain a digital representation of the test structure. The voltage contrast image of the test structure is then analyzed with a system which automates the location, identification, and categorization of voids in the test structure. Additionally, the method is more sensitive to electrical marginalities caused by voids than other wafer electrical testing methods. The method is suitable inline monitoring during a manufacturing process by utilizing the automation of void identification, location, and categorization as a process monitoring parameter.

Method, system and apparatus to detect defects in semiconductor devices

Various methods of inspecting circuit structures are provided. In one aspect, a method of detecting structural defects in a circuit structure is provided. A natural frequency of the circuit structure is determined and the circuit structure is immersed in a liquid. A first plurality of sonic pulses is sent through the liquid. The first plurality of sonic pulses have a first frequency range selected to produce a plurality of collapsing bubbles proximate the circuit structure. The collapsing bubbles produce a second plurality of sonic pulses that have a second frequency range near or including the natural frequency of the circuit structure whereby the second plurality of sonic pulses causes the circuit structure to resonate. Thereafter, the circuit structure is inspected for structural damage. Early identification of crystalline defects is facilitated.

Method of detecting crystalline defects using sound waves

Various methods and apparatus are provided for testing an ion implantation tool. In one aspect, a method of testing an ion implanter is provided that includes forming a mask with a preselected pattern on a substrate. An ion implant is performed on the mask with the ion implanter. Following the ion implant, a scan of the mask is performed to identify any defects thereon. Defects appearing on the mask following the implant are indicative of latent mechanisms at work within the implanter. Ion implanter induced defects may be economically analyzed.

Method and apparatus for detecting ion implant induced defects

A via 42 is formed in an ILD layer 40 of a semiconductor device 30, using an etch chemistry which is highly selective to an underlying transition metal oxy-nitride film 38. In one form, film 38 is a TiO.sub.x N.sub.y film which is graded in nitrogen and oxygen concentration, being nitrogen rich at the bottom and oxygen reach at the top of the film. One method for forming TiO.sub.x N.sub.y is to sputter deposit a titantium layer 34 onto the semiconductor device using a titanium target 52. Using the same target, a TiN layer 36 is deposited by flowing nitrogen into the deposition chamber. Consequently, a TiN layer 58 is deposited onto target 52. The TiN layer 58 is then sputtered off the target onto the semiconductor device until eventually pure titanium is again being sputtered onto the device. The resulting deposited film has a grade titanium concentration, which is then oxidized to form the graded TiO.sub.x N.sub.y film.

Process for fabricating a semiconductor device

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Austin, TX, United States of America

Laura Pressley