International Business Machines Corporation

Globalfoundries Inc.

Globalfoundries U.S. Inc.

Other

University of California

Kai Zhao

Shahab Siddiqui

Rishikesh Krishnan

Daniel James Dechene

Charlotte DeWan Adams

Dechao Guo

Ruqiang Bao

Unoh Kwon

Ruilong Xie

Takashi Ando

Shu-Jen Han

Koji Watanabe

Barry P Linder

Claude Ortolland

Zhihong Chen

Brent A Anderson

Veeraraghavan S Basker

Balasubramanian Pranatharthiharan

Heng Wu

Baozhen Li

Arvind Kumar

Shreesh Narasimha

JunJun Li

Kisik Choi

Brian Joseph Greene

Griselda Bonilla

Huiming Bu

Siddarth A Krishnan

Albert Manhee Chu

Keith Aelwyn Jenkins

John Christopher Arnold

Yu-Hwa Lo

Jae-Joon Kim

Albert M Young

Sadik C Esener

Hod Finkelstein

Keith Howard Tabakman

Daniel J Jaeger

Somnath Ghosh

Christopher D Sheraw

Manjul Bhushan

Ernest Y Wu

Sagarika Mukesh

Aditya Bansal

Aritra Dasgupta

James H Stathis

Anthony I-Chih Chou

Bala S Haran

Hongmei Li

Tian Shen

Lin Hu

Christopher Nassar

Abu Naser M Zainuddin

Wei Ma

Xiaoping Liang

James Cheng

Sifang You

Sangameshwar Rao Saudari

A device comprises a first interconnect structure, a second interconnect structure, a first cell comprising a first transistor, a second cell comprising a second transistor, a first contact connecting a source/drain element of the first transistor to the first interconnect structure, and second contact connecting a source/drain element of the second transistor to the second interconnect structure. The first cell is disposed adjacent to the second cell with the first transistor disposed adjacent to the second transistor. The first and second cells are disposed between the first and second interconnect structures.

Backside power rails and power distribution network for density scaling

Epitaxially grow first lower source-drain regions within a substrate. Portions of the substrate adjacent the lower regions are doped to form second lower source-drain regions. An undoped silicon layer is formed over the first and second lower regions. Etch completely through the undoped layer into the first and second lower regions to form fins and to define bottom junctions beneath the fins. The fins and bottom junctions define intermediate cavities. Form lower spacers, gates, and upper spacers in the cavities; form top junctions on outer surfaces of the fins; and form epitaxially grown first upper source-drain regions outward of the upper spacers and opposite the first lower regions. The first upper regions are doped the same as the first lower regions. Form second upper source-drain regions outward of the upper spacers and opposite the second lower regions; these are doped the same as the second lower regions.

Precise bottom junction formation for vertical transport field effect transistor with highly doped epitaxial source/drain, sharp junction gradient, and/or reduced parasitic capacitance

An embodiment of the invention may include a Vertical Field Effect Transistor (VFET) structure, and method of making that structure, having a first VFET and a second VFET. The first VFET may include a single liner between a first source/drain epi and a contact. The second VFET may include two liners between a second source/drain epi and a contact. This may enable proper contact liner matching for differing VFET devices.

VFET contact formation

A method of forming a semiconductor structure includes forming a first nanosheet stack and a second nanosheet stack on a semiconductor substrate. The first nanosheet stack includes a plurality of alternating first sacrificial layers and first channel layers. The first sacrificial layers each define a first sacrificial height. The second nanosheet stack includes a plurality of alternating second sacrificial layers and second channel layers. The second sacrificial layers each define a second sacrificial height greater than the first sacrificial height of the first sacrificial layers. The method further includes removing the first and second sacrificial layers respectively from the first and second nanosheet stacks. A metal gate is deposited over the first and second nanosheet stacks to form respective first and second nanosheet transistor structures.

Gate oxide for nanosheet transistor devices

A method includes forming a first region including a pair of first FinFETs and a second region including a pair of second FinFETs on a substrate. Each FinFET includes a metal gate having a first spacer adjacent thereto, and each first FinFET has a gate dielectric that is thicker than a gate dielectric of each second FinFET, such that the first FinFETs can be higher voltage input/output devices. The method forms a first contact between the metal gates of the pair of first FinFETs with a second spacer thereabout, the second spacer contacting a portion of each first spacer. The second spacer thus has a portion extending parallel to the metal gates, and a portion extending perpendicular to the metal gates. A second contact is formed between the metal gates of the pair of second FinFETs, and the second contact devoid of the second spacer.

Additional spacer for self-aligned contact for only high voltage FinFETs

A dielectric fill layer within source/drain metallization trenches limits the depth of an inlaid metallization layer over isolation regions of a semiconductor device. The modified geometry decreases parasitic capacitance as well as the propensity for electrical short circuits between the source/drain metallization and adjacent conductive structures, which improves device reliability and performance.

Source/drain contact depth control

The disclosure relates to semiconductor structures and, more particularly, to structures with thinned dielectric material and methods of manufacture. The method includes depositing a high-k dielectric on a substrate. The method further includes depositing a titanium nitride film directly on the high-k while simultaneously etching the high-k dielectric.

Structures with thinned dielectric material

A semiconductor device includes a first transistor formed on a substrate, the first transistor including a channel region positioned on the substrate; a second transistor formed on the substrate, the second transistor including a channel region positioned on the substrate; a high-k dielectric layer disposed on the channel region of the first transistor and the channel region of the second transistor; a first transistor metal gate positioned in contact with the high-k dielectric on the first transistor; a second transistor metal gate positioned in contact with the high-k dielectric on the second transistor; an oxygen absorbing barrier disposed in contact with the high-k dielectric between the first transistor and the second transistor; and a conductive electrode material disposed on the first transistor, the second transistor, and the oxygen absorbing barrier.

Structure and method to suppress work function effect by patterning boundary proximity in replacement metal gate

A method of manufacturing a semiconductor structure, by depositing a dielectric layer is a dummy gate, or an existing gate structure, prior to the formation of gate spacers. Following the formation of spacers, and in some embodiments replacing a dummy gate with a final gate structure, oxygen is introduced to a gate dielectric through a diffusion process, using the deposited dielectric layer as a diffusion pathway.

Control of O-ingress into gate stack dielectric layer using oxygen permeable layer

Methods to fabricate a stacked nanowire field effect transistor (FET) with reduced gate resistance are provided. The nanowire stack in the stacked nanowire FET can be provided by first forming a material stack of alternating sacrificial material layers and nanowire material layer. The sacrificial material layers and selected nanowire material layers in the material stack are subsequently removed to increase a vertical distance between two active nanowire material layers.

Nanowire structure with selected stack removed for reduced gate resistance and method of fabricating same

Methods and systems determine an original statistical variance of an original failure distribution of a component (that is common to all chips tested) that occurs during manufacturing of wafers containing such chips. These methods and systems determine a first statistical variance of a reconstructed failure distribution, relative to sample size; and determine a second statistical variance of a mean time to failure of the component, relative to sample size. The first and second statistical variances are combined into a total reconstruction variance. Methods and systems determine whether the original statistical variance is less than the total reconstruction variance to identify whether the process of creating the reconstructed failure distribution can be used. Therefore, these methods and systems prohibit testing of the additional wafers manufactured using the specific wafer design and manufacturing process when on the original statistical variance is less than the total reconstruction variance.

Determining appropriateness of sampling integrated circuit test data in the presence of manufacturing variations

Standard High-K metal gate (HKMG) CMOS technologies fabricated using the replacement metal gate (RMG), also known as gate-last, integration flow, are susceptible to oxygen ingress into the high-K gate dielectric layer and oxygen diffusion into the gate dielectric and semiconductor channel region. The oxygen at the gate dielectric and semiconductor channel interface induces unwanted oxide regrowth that results in an effective oxide thickness increase, and transistor threshold voltage shifts, both of which are highly variable and degrade semiconductor chip performance. By introducing silicon nitride deposited at low temperature, after the metal gate formation, the oxygen ingress and gate dielectric regrowth can be avoided, and a high semiconductor chip performance is maintained.

Silicon nitride layer deposited at low temperature to prevent gate dielectric regrowth high-K metal gate field effect transistors

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Hopewell Junction, NY, United States of America

Kai Zhao