National Yang Ming Chiao Tung University

Jui-Cheng Wang

Bing-Yue Tsui

Jui-Tse Hsiao

Li-Tien Hsueh

A method for reducing parasitic junction field effect transistor resistance, applicable to a high power device having a semiconductor substrate layer, is provided, including providing a plurality of hard masks on a top surface of the semiconductor substrate layer. Each hard mask has a bottom plane and a tilt sidewall such that an acute angle is formed there in between. A body ion implantation process is subsequently performed, so a body region is formed between two adjacent hard masks. The body region has an upper and a lower surface. A width of the upper surface is greater than that of the lower surface. Therefore, the present invention achieves to control a parasitic JFET region characterized by having a wider bottom and a narrower top, thereby reducing its resistance thereof. Meanwhile, since a bottom angle of the body region is increased, breakdown voltage of the device is increased as well.

Method for reducing parasitic junction field effect transistor resistance

A process method for fabricating a three-dimensional source contact structure is provided, which is applicable to form a step-like three-dimensional source contact structure in a MOSFET of a power device. The proposed method sequentially adopts a lithography process and a shallow trench process to form a metal contact window. And a lateral etching process, or spacers which will be removed eventually, can be alternatively provided for increasing horizontal surface contact when depositing a source contact metal. Meanwhile, a longitudinal surface exposed by the shallow trench process is also beneficial to increase vertical contact when depositing the source contact metal. As a result, a step-like three-dimensional source contact structure can be formed by employing the present invention. It is believed that the present invention achieves in reducing cell pitch effectively and can be widely applied to various power devices having MOSFET structure thereof.

Process method for fabricating a three-dimensional source contact structure

A source-body self-aligned method of a VDMOSFET is provided. A pad layer and an unoxidized material layer are sequentially formed on an epitaxial layer on a semiconductor substrate. A lithography process is then carried out for patterning. Later, a thermal oxidation process is employed such that the unoxidized material layer is oxidized to form oxidation layers. Then, a source ion implantation process is performed, and a wet etching is used to remove the oxidation layers before successively employing a body ion implantation process. By using the process method disclosed in the present invention, it achieves to form the source region and the body region which are self-aligned. Meanwhile, since process complexity of the invention is relatively low, process uniformity and process cost can be optimally controlled. In addition, the invention achieves to reduce channel length and on-resistance, thereby enhancing the reliability effectively.

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Hsinchu, Taiwan

Jui-Cheng Wang