International Business Machines Corporation

Globalfoundries Inc.

Other

Joyce C Liu

Vincent James McGahay

Rebecca D Mih

Stephen Edward Greco

Kamalesh K Srivastava

John Patrick Hummel

Mukta G Farooq

Babar Ali Khan

Robert F Cook

Chandrasekharan Kothandaraman

Richard Stephan Wise

Sami Rosenblatt

Hongwen Yan

John Matthew Safran

Chienfan Yu

Troy Lawrence Graves-Abe

Henry Atkinson Nye, Iii

Gerd Pfeiffer

John W Golz

Thomas H Ivers

Christopher N Collins

Teresa Jacqueline Wu

Thuy L Tran-Quinn

Jochonia N Nxumalo

Huilong Zhu

Sampath Purushothaman

Timothy Joseph Dalton

Christopher Vincent Jahnes

Kevin Shawn Petrarca

Donald Francis Canaperi

Christopher Joseph Waskiewicz

Wesley Charles Natzle

Eric Jeffrey White

Michael P Belyansky

Mahadevaiyer Krishnan

David M Dobuzinsky

Michael F Lofaro

William J Cote

Sarah Huffsmith Knickerbocker

Xi Li

Paul M Feeney

Richard D Kaplan

Qingyun Yang

Thomas A Wallner

Jin J Wu

Len Yuan Tsou

Philip Murphy

Jeffrey J Brown

Jennifer A Oakley

Timothy J Wiltshire

George A Kaplita

Paul Wensley

Senthil K Srinivasan

James C Brighten

Christopher B Shing

Darius Brown

Hsing Jen Wann

Bidan Zhang

The present disclosure relates to semiconductor structures and, more particularly, to Through-Silicon Via (TSV) structures with improved substrate contact and methods of manufacture. The structure includes: a substrate of a first species type; a layer of different species type on the substrate; a through substrate via formed through the substrate and comprising an insulator sidewall and conductive fill material; a second species type adjacent the through substrate via; a first contact in electrical contact with the layer of different species type; and a second contact in electrical contact with the conductive fill material of the through substrate via.

Through-silicon via with improved substrate contact for reduced through-silicon via (TSV) capacitance variability

Methods of forming edge etch protection using dual layers of positive-negative tone resists. According to a method, a wafer substrate is provided. A first type resist is deposited on a surface of the wafer substrate. The first type resist is patterned and a resist ring is created around a peripheral edge of the wafer substrate. The resist ring is cured. A second type resist is deposited on the surface of the wafer substrate and the resist ring. The second type resist is different from the first type resist.

Forming edge etch protection using dual layer of positive-negative tone resists

Through-substrate vias (TSVs) include a strain engineering layer configured to minimize or otherwise control local stress fields. The strain engineering layer can be separate from and in addition to a TSV sidewall isolation layer that is deposited along the via sidewall surface for the purpose of electric isolation. For instance, the strain engineering layer can be a partial depth layer that extends over only a portion of the TSV sidewall.

Strain engineering devices using partial depth films in through-substrate vias

The formation of TSVs (through substrate vias) for 3D applications has proven to be defect dependent upon the type of starting semiconductor substrate employed. In addition to the initial formation of TSVs via Bosch processing, backside 3D wafer processing has also shown a defect dependency on substrate type. High yield of TSV formation can be achieved by utilizing a substrate that embodies bulk micro defects (BMD) at a density between 1e4/cc (particles per cubic centimeter) and 1e7/cc and having equivalent diameter less than 55 nm (nanometers).

Electrical leakage reduction in stacked integrated circuits having through-silicon-via (TSV) structures

A deep trench (DT) capacitor comprises a trench in a silicon layer, a buried plate surrounding the trench, a dielectric layer lining the trench, and a node conductor in the trench. The top surface of the poly node is higher than the surface of the silicon layer, so that it is high enough to ensure that a nitride liner used as a CMP etch stop for STI oxide surrounding a top portion of the poly node will be higher than the STI oxide, so that the nitride liner can be removed prior to forming a silicide contact on top of the poly node.

Structure and method for manufacturing trench capacitance

An FET transistor has a gate disposed between a source and a drain; a gate dielectric layer disposed underneath the gate; and a spacer on a side of the gate. The gate dielectric layer is conventional oxide and the spacer has a reduced dielectric constant (k). The reduced dielectric constant (k) may be less than 3.85, or it may be less than 7.0 (&#x2dc;nitride), but greater than 3.85 (&#x2dc;oxide). Preferably, the spacer comprises a material which can be etched selectively to the gate dielectric layer. The spacer may be porous, and a thin layer is deposited on the porous spacer to prevent moisture absorption. The spacer may comprise a material selected from the group consisting of Black Diamond, Coral, TERA and Blok type materials. Pores may be formed in the spacer material by exposing the spacers to an oxygen plasma.

Reduced dielectric constant spacer materials integration for high speed logic gates

A method for reducing line edge roughness (LER) of a semiconductor gate structure includes patterning a photoresist layer formed over an oxide hardmask layer. The photoresist layer is etched so as to transfer a photoresist pattern to the oxide hardmask layer, the photoresist pattern having an initial LER. The exposed surfaces of the oxide hardmask are etched with a chemical oxide removal (COR) so as to form a reaction product on the exposed surfaces, wherein concave portions of the exposed surfaces are etched at a reduced rate with respect to convex portions of the exposed surfaces.

Method for reducing line edge roughness of oxide material using chemical oxide removal

A method for forming a semiconductor device, includes forming a first locally doped semiconductor region of a first conductivity type and a second locally doped semiconductor region of a second conductivity type over an undoped, lower semiconductor region. A first etch is implemented to simultaneously create a desired pattern in the first and second locally doped semiconductor regions in a manner that also provides a first passivation of exposed sidewalls thereof, wherein the first etch removes material from the first and second locally doped regions at a substantially constant rate with respect to one another, and in a substantially anisotropic manner. A second etch is implemented to complete the desired pattern in the undoped, lower semiconductor region in a manner that protects the first and second locally doped regions from additional material removal therefrom.

Method for uniform reactive ion etching of dual pre-doped polysilicon regions

Poorly adherent layers such as silicon nitride and silicon dioxide exhibit improved adhesion to copper member by providing an intervening germanium-containing layer. The germanium-containing layer is copper germanide, germanium oxide, germanium nitride or combinations thereof. The germanium-containing layer enhances the adhesion such that the poorly adherent layer is less susceptible to delamination from the copper member.

Method for improving adhesion to copper

A method and structure for protecting a flowable oxide insulator in a semiconductor by oxidizing sidewalls of the FOX insulator, optionally nitridizing the oxidized FOX sidewalls, and then covering all surfaces of a trough or plurality of troughs in the FOX insulator, including the sidewalls, with a conductive secondary protective layer. In a multiple layer damascene structure, the surface of the FOX insulator is also oxidized, an additional oxide layer is deposited thereon, and a nitride layer deposited on the oxide layer. Then steps are repeated to obtain a comparable damascene structure. The materials can vary and each damascene layer may be either a single damascene or a dual damascene layer.

Dual damascene flowable oxide insulation structure and metallic barrier

The present invention provides a permanent protective hardmask which protects the dielectric properties of a main dielectric layer having a desirably low dielectric constant in a semiconductor device from undesirable increases in the dielectric constant, undesirable increases in current leakage, and low device yield from surface scratching during subsequent processing steps. The protective hardmask further includes a single layer or dual layer sacrificial hardmask particularly useful when interconnect structures such as via openings and/or lines are formed in the low dielectric material during the course of making the final product. The sacrificial hardmask layers and the permanent hardmask layer may be formed in a single step from a same precursor wherein process conditions are altered to provide films of differing dielectric constants. Most preferably, a dual damascene structure has a tri-layer hardmask comprising silicon carbide BLoK&trade;, PECVD silicon nitride, and PECVD silicon dioxide, respectively, formed over a bulk low dielectric constant interlevel dielectric prior to forming the interconnect structures in the interlevel dielectric.

Protective hardmask for producing interconnect structures

As disclosed herein, a method is provided for simultaneously patterning features having a first width in a first portion such as a logic portion of an integrated circuit, and having a second width in a second portion such as an array portion of an integrated circuit. The method includes depositing a feature layer over a substrate and a hardmask material layer thereover. Photoresist patterns are then formed in the first and second portions with a critical dimension mask, and are then used to etch the hardmask material layer into hardmask patterns. Sidewall spacers are provided on sidewalls of the hardmask patterns in the second portion. Then, the feature layer is simultaneously etched in both first and second portions, using the hardmask patterns in the first portion to define features having a first width, and using the hardmask patterns and the sidewall spacers in the second portion to define features having a second width.

Method of forming active devices of different gatelengths using lithographic printed gate images of same length

A method of fabricating an integrated circuit chip having a first region of a first layout rule and a second region of a second layout rule. The method includes using a first material to establish a first hard mask pattern in only the first region and using a second material to establish a second hard mask pattern on top of the first hard mask pattern. The second material is additionally used to establish a third hard mask pattern in the second region.

Dual layer hard mask for eDRAM gate etch process

Growing community of inventors

Carmel, NY, United States of America

Joyce C Liu