Semiconductor Manufacturing International (shanghai) Corporation

Semiconductor Manufacturing International (beijing) Corporation

John Chen

Hanming Wu

Xian Jay Ning

Chia Hao Lee

Bei Zhu

Jiang Zhang

Da Wei Gao

Paolo Bonfanti

Roger Lee

Simon Yang

A method for forming a CMOS integrated circuit device, the method including; providing a semiconductor substrate, forming a gate layer overlying the semiconductor substrate, patterning the gate layer to form NMOS and PMOS gate structures including edges; forming a first dielectric layer overlying the NMOS and PMOS gate structures to protect the NMOS and PMOS gate structures including the edges, forming a first masking layer overlying a first region adjacent the NMOS gate structure; etching a first source region and a first drain region adjacent to the PMOS gate structure using the first masking layer as a protective layer for the first region adjacent the NMOS gate structure, and depositing a silicon germanium material into the first source and drain regions to cause the channel region between the first source and drain regions of the PMOS gate structure to be strained in a compressive mode.

Strained-induced mobility enhancement nano-device structure and integrated process architecture for CMOS technologies

An apparatus for implanting ions of a selected species into a semiconductor wafer includes an ion source, an accelerator, and an magnetic structure. The ion source is configured to generate an ion beam. The accelerator is configured to accelerate the ion beam, where the accelerated ion beam includes at least a first portion having a first energy and a second portion having a second energy. The magnetic structure is configured to deflect the first portion of the accelerated ion beam in a first path trajectory and the second portion of the accelerated ion beam in a second path trajectory. The first and second path trajectories have a same incident angle relative to a surface region of the semiconductor wafer.

Method for dual energy implantation for ultra-shallow junction formation of MOS devices

An integrated circuit semiconductor device, e.g., MOS, CMOS. The device has a semiconductor substrate. The device also has a dielectric layer overlying the semiconductor substrate and a gate structure overlying the dielectric layer. A dielectric layer forms sidewall spacers on edges of the gate structure. A recessed region is within a portion of the gate structure within the sidewall spacer structures. An epitaxial fill material is within the recessed region. The device has a source recessed region and a drain recessed region within the semiconductor substrate and coupled to the gate structure. The device has an epitaxial fill material within the source recessed region and within the drain recessed region. A channel region is between the source region and the drain region is in a strain characteristic from at least the fill material formed in the source region and the drain region. Depending upon the embodiment, the fill material can be any suitable species such as silicon germanium, silicon carbide, and others.

Silicon germanium and polysilicon gate structure for strained silicon transistors

A method for forming a lightly doped drain (LDD) region in a semiconductor substrate. The method includes generating an ion beam of a selected species, and accelerating the ion beam, wherein the accelerated ion beam includes a first accelerated portion and a second accelerated portion. The method further includes deflecting the accelerating ion beam, wherein the first and second accelerated portions are concurrently deflected into a first path trajectory having a first deflected angle and second path trajectory having a second deflected angle. In an embodiment, the first and second path trajectories travel in the same direction, which is perpendicular to the surface region of the semiconductor wafer, and the first deflected angle is greater than the second deflected angle. In an embodiment, the selected species may include an n-type ion comprising phosphorous (P), arsenic (As), or antimony (Sb).

A structure using pure silicon dioxide hard marsk for gate pattern. In an embodiment, the present invention provides a partially completed semiconductor integrated circuit device. The device has a semiconductor substrate and a dielectric layer overlying the semiconductor substrate. The device has a gate structure including edges and a substantially pure silicon dioxide mask structure overlying the gate structure. A thickness ranging from about 400 to about 600 Angstroms of the substantially pure silicon dioxide mask structure is included. The device has a dielectric layer forming sidewall spacers on the edges of the gate structure to protect the gate structure including the edges and an exposed portion of the pure silicon dioxide mask structure overlying the gate structure. The device has an epitaxially grown fill material in an etched source region and an etched drain region.

Method and structure using a pure silicon dioxide hardmask for gate patterning for strained silicon MOS transistors

A method for forming flash memory devices is provided. The method includes providing a semiconductor substrate, which comprises a silicon material and has a periphery region and a cell region. The method further includes forming an isolation structure between the cell region and the periphery region. Additionally, the method includes forming an ONO layer overlying the cell region and the periphery region. Furthermore, the method includes removing the ONO layer overlying the periphery region to expose silicon material in the periphery region. The method also includes forming a gate dielectric layer overlying the periphery region, while protecting the ONO layer in the cell region. In addition, the method includes forming a polysilicon layer overlying the cell region and the periphery region.

Poly gate etch method and device for sonos-based flash memory

A semiconductor integrated circuit device. The device has a semiconductor substrate and a dielectric layer overlying the semiconductor substrate. The device also has a gate structure including edges. A metal hard mask layer is overlying the gate structure. A dielectric layer is formed sidewall spacers on the edges of the gate structure to protect the gate structure including the edges. An exposed portion of the metal hard mask layer is overlying the gate structure. A silicon germanium fill material is provided in an etched source region and an etched drain region. The etched source region and the etched drain region are each coupled to the gate structure. The device has a strained channel region between the filled source region and the filled drain region from at least the silicon germanium material formed in the etched source region and the etched drain region. An electrical connection is coupled to the metal hard mask overlying the gate structure. Optionally, the device has a second metal layer overlying the metal hard mask.

Metal hard mask method and structure for strained silicon MOS transistors

A method for forming a CMOS semiconductor wafer. The method includes providing a semiconductor substrate (e.g., silicon wafer) and forming a dielectric layer (e.g., silicon dioxide, silicon oxynitride) overlying the semiconductor substrate. The method includes forming a gate layer overlying the dielectric layer and patterning the gate layer to form a gate structure including edges. The method includes forming a dielectric layer overlying the gate structure to protect the gate structure including the edges. Preferably, the dielectric layer has a thickness of less than 40 nanometers. The method includes etching a source region and a drain region adjacent to the gate structure using the dielectric layer as a protective layer and depositing silicon germanium material into the source region and the drain region to fill the etched source region and the etched drain region. The method causes a channel region between the source region and the drain region to be strained in compressive mode from at least the silicon germanium material formed in the source region and the drain region. The method includes forming a second protective layer overlying surfaces and performing an anisotropic etching process to form spacer structures to seal the gate structure.

Method and structure for second spacer formation for strained silicon MOS transistors

A method for forming an strained silicon integrated circuit device. The method includes providing a semiconductor substrate and forming a dielectric layer overlying the semiconductor substrate. The method also includes forming a gate layer overlying the dielectric layer and forming a hard mask overlying the gate layer. The method patterns the gate layer to form a gate structure including edges using the hard mask as a protective layer. The method forms a dielectric layer overlying the gate structure to protect the gate structure including the edges. The method forms spacers from the dielectric layer, while maintaining the hard mask overlying the gate structure. The method etches a source region and a drain region adjacent to the gate structure using the dielectric layer and the hard mask as a protective layer, while the hard mask prevents any portion of the gate structure from being exposed. In a preferred embodiment, the method maintains the hard mask overlying the gate structure. The method includes depositing silicon germanium material into the source region and the drain region to fill the etched source region and the etched drain region, while maintaining any portion of the gate layer from being exposed using the hard mask such that the gate structure is substantially free from any permanent deposition of silicon germanium material, which causes a channel region between the source region and the drain region to be strained in compressive mode from at least the silicon germanium material formed in the source region and the drain region. In a preferred embodiment, the method removing the hard mask from the gate structure to expose a top portion of the gate structure and maintains the top portion of the gate structure being substantially free from any silicon germanium material.

Etching method and structure using a hard mask for strained silicon MOS transistors

A partially completed semiconductor integrated circuit device. The device has a semiconductor substrate and a dielectric layer overlying the semiconductor substrate. The device has a gate structure including edges and a substantially pure silicon dioxide mask structure overlying the gate structure. A thickness ranging from about 400 to about 600 Angstroms of the substantially pure silicon dioxide mask structure is included. The device has a dielectric layer forming sidewall spacers on the edges of the gate structure to protect the gate structure including the edges and an exposed portion of the pure silicon dioxide mask structure overlying the gate structure. The device has an epitaxially grown fill material (e.g., silicon/germanium, silicon carbide) in an etched source region and an etched drain region. Preferably, the etched source region and the etched drain region are coupled to the gate structure. The device has a strained channel region between the filled source region and the filled drain region from at least the fill material formed in the etched source region and the etched drain region.

A high voltage semiconductor device. The high voltage device has a substrate (e.g., silicon wafer) having a surface region. The substrate has a well region within the substrate and a double diffused drain region within the well region. A gate dielectric layer is overlying the surface region. A gate polysilicon layer is overlying the gate dielectric layer. A mask layer is overlying the gate polysilicon layer. The device also has a gate electrode formed within the gate polysilicon layer. The gate electrode has a first predetermined width and a first predetermined thickness. Preferably, the gate electrode has a first side and a second side formed between the first predetermined width. The gate electrode is coupled to the double diffused drain region within the well region. Preferably, the first side has a lower corner overlying the gate dielectric layer and an upper corner underlying the mask layer and the second side has a lower corner overlying the gate dielectric layer and an upper corner underlying the mask layer. A first insulating region formed from polysilicon is formed at the lower corner on the first side of the gate electrode. The first insulating region extends from the first side toward a first preselect region within the gate electrode. A second insulating region formed from polysilicon material is at the lower corner on the second side of the gate electrode. The second insulating region extends from the second side toward a second preselected region within the gate electrode. A second predetermined width is formed between the first preselect region and the second preselected region. The second predetermined width comprises substantially polysilicon material. Preferably, the high voltage device has a breakdown voltage of the high voltage semiconductor device is characterized by a voltage of greater than 20 volts.

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Shanghai, China

John Chen