Globalfoundries Inc.

International Business Machines Corporation

Freescale Semiconductor,inc.

Stmicroelectronics Gmbh

Globalfoundries U.S. Inc.

Jin Zheng Wallner

Thomas A Wallner

Judson Robert Holt

Haoren Zhuang

Edward J Nowak

Ying Di Zhang

Qintao Zhang

Voon-Yew Thean

Katherina E Babich

Sunil Kumar Singh

Lindsey H Hall

Da Zhang

George Robert Mulfinger

Steven R Soss

Oliver Desmond Patterson

Randolph F Knarr

Myung-Hee Na

Young Way Teh

Brett H Engel

Eric C Harley

Sungjae Lee

Seong-Dong Kim

Christopher V Baiocco

Heng Yang

Weipeng Li

David F Hilscher

Shenzhi Yang

Yanqing Deng

Jie Chen

A method of forming a semiconductor device is provided, which includes providing gate structures over an active region and forming a hard mask segment on the active region positioned between a first gate structure and a second gate structure. Cavities are formed in the active region using the gate structures and the hard mask segment as masking features, wherein each cavity has a width substantially equal to a minimum gate-to-gate spacing of the semiconductor device. Epitaxial material is grown in the cavities to form substantially uniform epitaxial structures in the active region.

Epitaxial structures of semiconductor devices that are independent of local pattern density

A method of forming an SDB that is self-aligned to a dummy gate and the resulting device are provided. Embodiments include providing a plurality of gates over a SOI layer above a BOX layer, each gate having a pair of sidewall spacers and a cap layer, and a raised S/D epitaxial regions over the SOI layer between each gate; removing a gate of the plurality of gates and a portion of the SOI layer exposed by the removing of the gate, and a portion of the BOX layer underneath the SOI layer, the removing forms a trench; forming a liner of a first dielectric material over and along sidewalls of the trench; and filling the trench with a second dielectric material.

Self-aligned single diffusion break for fully depleted silicon-on-insulator and method for producing the same

Methods of forming a diffusion break are disclosed. The method includes forming a diffusion break after source/drain formation, by removing a gate stack of the dummy gate to a buried insulator of an SOI substrate, creating a first opening; and filling the first opening with a dielectric to form the diffusion break. An IC structure includes the diffusion break in contact with an upper surface of the buried insulator. In an optional embodiment, the method may also include simultaneously forming an isolation in an active gate to an STI in the SOI substrate.

Diffusion break forming after source/drain forming and related IC structure

A method of forming a shallow trench isolation (STI) in a semiconductor-on-insulator (SOI) substrate, including an etch stop liner, to mitigate punch through in SOI substrates is disclosed. The method may include providing an SOI substrate, forming an STI recess within the SOI substrate, forming a first STI dielectric fill within the STI recess wherein a top surface of the first STI dielectric fill is at a location above a top surface of the base substrate, forming a first etch stop liner on the first STI dielectric fill, and forming a second STI dielectric fill over the first etch stop liner. The first etch stop liner is configured so that portion of a contact opening later formed is positioned over the first etch stop liner such that the etch stop liner prevents punch through into the STI. The method may also include forming a second etch stop liner after forming the STI recess and before forming the first STI dielectric fill.

Etch stop liner for contact punch through mitigation in SOI substrate

A method includes forming a first mandrel layer above a first process layer. A first implant region is formed in the first mandrel layer. The first mandrel layer is patterned to define a plurality of first mandrel elements. At least a first subset of the first mandrel elements is formed from the first mandrel layer outside the first implant region and a second subset of the first mandrel elements is formed from the first implant region. First spacers are formed on sidewalls of the plurality of first mandrel elements. The first subset of the first mandrel elements are selectively removed without removing the second subset of the first mandrel elements. The first process layer is patterned using the first spacers and the second subset of the first mandrel elements as an etch mask.

Methods for providing variable feature widths in a self-aligned spacer-mask patterning process

The integrated circuit described herein includes: a first resistor having a first trench in a dielectric layer, the first trench having a first width; a second resistor having a second trench in the dielectric layer, the second trench having a second width not equal to the first width; a trench in a dielectric layer, a first conductive layer having a first TCR and coating at least a portion of the first trench and the second trench; and a second conductive layer having a second TCR and coating at least a portion of the first conductive layer in each of the first trench and the second trench, wherein the second TCR is not equal to the first TCR, and wherein the TCR of the IC is selected based on a dimension of the trench, a thickness of the first conductive layer, and a thickness of the second conductive layer.

Multi-layered integrated circuit with selective temperature coefficient of resistance

A method of manufacturing a semiconductor device with an embedded layer, by anisotropically etching a substrate adjacent to an already formed gate structure. A dummy layer is deposited in the previously etched region, and a second spacer is formed next to the first spacer. The dummy layer is removed, and a second anisotropic etch is performed. A semiconductor substrate is then epitaxially grown in the etched out region to form the embedded layer.

Method for embedded diamond-shaped stress element

A FinFET semiconductor device fabrication process includes forming a plurality of FinFET fins upon a semiconductor substrate, forming a first dielectric layer upon the semiconductor substrate so that an upper surface of the first dielectric layer is coplanar with upper surfaces of the FinFET fins, forming a plurality of dummy gates upon the FinFET fins and the first dielectric layer orthogonal to the FinFET fins, revealing the FinFET fins by removing first portions of the first dielectric layer from source-drain regions, removing the dummy gates, and subsequent to the removal of the dummy gates, revealing the FinFET fins by removing second portions of the first dielectric layer from channel regions.

FinFET formation with late fin reveal

A method of forming overlapping contacts in a semiconductor device includes forming a first contact in a dielectric layer; etching the dielectric layer to form a recess adjacent to the first contact and removing a top portion of the first contact while etching the dielectric layer, wherein a bottom portion of the first contact remains in the dielectric layer after the recess is formed in the dielectric layer; and forming a second contact in the recess adjacent to the bottom portion of the first contact and on top of a top surface of the bottom portion of the first contact.

Overlapping contacts for semiconductor device

A static random access memory (SRAM) test structure includes a p-type source/drain implant region comprising contacts (CAs), wherein the CAs in the p-type source/drain implant region comprise a first plurality of bit line, ground, and node CAs, and wherein the CAs in the p-type source/drain implant region are grounded during an inspection of the SRAM test structure; and an ungrounded region, the ungrounded region being distinct from the p-type source/drain implant region and being ungrounded during the inspection of the SRAM test structure, the ungrounded region comprising contacts (CAs) and rectangular contacts (CArecs) comprising a second plurality of bit line, ground, and node CAs, and further comprising a first plurality of VCAs and rectangular contacts (CArecs), and wherein a CA or CArec in the ungrounded region is grounded during the inspection in the event of a short to a CA in the p-type source/drain implant region.

Static random access memory test structure

A process including forming a silicon layer over a semiconductor wafer having features thereon and then selectively ion implanting in the silicon layer to form ion implanted regions. The step of selectively ion implanting is repeated as many times as necessary to obtain a predetermined number and density of features. Thereafter, the silicon layer is etched to form openings in the silicon layer that were formerly occupied by the ion implanted regions. The opened areas in the silicon layer form a mask for further processing of the semiconductor wafer.

Multiple exposure and single etch integration method

A semiconductor process and apparatus includes forming &#x3c;100&#x3e; channel orientation CMOS transistors () with enhanced hole mobility in the NMOS channel region and reduced channel defectivity in the PMOS region by depositing a first tensile etch stop layer () over the PMOS and NMOS gate structures, etching the tensile etch stop layer () to form tensile sidewall spacers () on the exposed gate sidewalls, and then depositing a second hydrogen rich compressive or neutral etch stop layer () over the NMOS and PMOS gate structures () and the tensile sidewall spacers (). In other embodiments, a first hydrogen-rich etch stop layer () is deposited and etched to form sidewall spacers () on the exposed gate sidewalls, and then a second tensile etch stop layer () is deposited over the NMOS and PMOS gate structures () and the sidewall spacers ().

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Pleasant Valley, NY, United States of America

Jin Zheng Wallner