Henkel Corporation

Henkel Loctite Corporation

J Paul Krug

Mark M Konarski

Lawrence N Crane

John Gregory Woods

Andrew D Messana

Afranio Torres-Filho

Erin K Yaeger

Rebecca Tishkoff

A flip-chip type integrated circuit chip including a chip die having electrical contacts arranged in a predetermined pattern and capable of providing electrical interconnection with a carrier substrate is provided. The chip die includes a fluxing agent disposed on a surface of the electrical contacts, and a curable thermosetting underfill composition distinct from the fluxing agent and disposed in a flowable form over the chip die. Upon mating of the chip die with the substrate and heating, the electrical contacts flow and the thermosetting underfill composition cures, thus adhering the chip die to the substrate, forming a circuit assembly.

Wafer applied fluxing and underfill material, and layered electronic assemblies manufactured therewith

A latent fluxing agent comprising a material which liberates phenol or a carboxylic acid containing compound when heated above 140&#xb0; C. The latent fluxing agent may be incorporated into a thermoset resin, which includes an epoxy resin. The uncured epoxy resin, which includes the epoxy resin, the latent fluxing agent and an epoxy curing agent are useful as an underfill composition in a method for applying a chip die, having one or more solder balls, to a substrate. The method is used to produce an integrated circuit chip that includes a chip die having electrical contacts arranged in a predetermined pattern and capable of providing electrical engagement with a carrier substrate.

Fluxing underfill compositions

A latent fluxing agent comprising a material which liberates phenol or a carboxylic acid containing compound when heated above 140&deg; C. The latent fluxing agent may be incorporated into a thermoset resin, which includes an epoxy resin. The uncured epoxy resin, which includes the epoxy resin, the latent fluxing agent and an epoxy curing agent are useful as an underfill composition in a method for applying a chip die, having one or more solder balls, to a substrate. The method is used to produce an integrated circuit chip that includes a chip die having electrical contacts arranged in a predetermined pattern and capable of providing electrical engagement with a carrier substrate.

Method of bonding die chip with underfill fluxing composition

This invention relates to fluxing underfill compositions useful for fluxing metal surfaces in preparation for providing an electrical connection and sealing the space between semiconductor devices, such as chip size or chip scale packages (&ldquo;CSPs&rdquo;), ball grid arrays (&ldquo;BGAs&rdquo;), land grid arrays (&ldquo;LGAs&rdquo;), flip chip assemblies (&ldquo;FCs&rdquo;) and the like, each of which having a semiconductor chip, such as large scale integration (&ldquo;LSI&rdquo;), or semiconductor chips themselves and a circuit board to which the devices or chips, respectively, are electrically interconnected. The inventive fluxing underfill composition begins to cure at about the same temperature that solder used to establish the electrical interconnection melts.

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Middletown, CT, United States of America

J Paul Krug