Globalfoundries Inc.

Globalfoundries U.S. Inc.

Hongliang Shen

Zhenyu Hu

Hong Yu

Xusheng Kevin Wu

Guoxiang Ning

Changyong Xiao

Haigou Huang

Richard J Carter

Wanxun He

Erfeng Ding

Huang Liu

Jin Ping Liu

Xinyuan Dou

Sandeep Gaan

Seung Yeon Kim

Hsin-Neng Tai

Meixiong Zhao

Weihua Tong

Sang Cheol Han

Kyutae Na

Tae Hoon Kim

Ja Hyung Han

Min-Hwa Chi

Haiting Wang

Sipeng Gu

Andy C Wei

Qi Zhang

Randy W Mann

Zhao Lun

Chun Yu Wong

Baofu Zhu

Daniel T Pham

Wei Zhao

Yongjun Shi

Dongsuk Park

Lun Zhao

Sanjay Parihar

Yanzhen Wang

Sruthi Muralidharan

Anton Tokranov

Fangyu Wu

Lan Yang

Xiaoxiao Zhang

Wanxum He

Structures including static random access memory bit cells and methods of forming a structure including static random access memory bit cells. A first bit cell includes a first plurality of semiconductor fins, and a second bit cell includes a second plurality of semiconductor fins. A deep trench isolation region is laterally positioned between the first plurality of semiconductor fins of the first bit cell and the second plurality of semiconductor fins of the second bit cell.

SRAM bit cells formed with dummy structures

One IC product disclosed herein includes, among other things, a semiconductor substrate, a first anti-fuse device formed on the semiconductor substrate, the first anti-fuse device comprising at least one first fin formed with a first fin pitch, a first source region and a first drain region, wherein the first anti-fuse device is adapted to breakdown when a first programing voltage is applied to the first anti-fuse device, and a second anti-fuse device formed on the semiconductor substrate, the second anti-fuse device comprising at least one second fin formed with a second fin pitch, a second source region and a second drain region, wherein the second anti-fuse device is adapted to breakdown when a second programing voltage is applied to the second anti-fuse device, wherein the first fin pitch is greater than the second fin pitch and wherein the first programming voltage is greater than the second programing voltage.

Fin-based anti-fuse device for integrated circuit (IC) products, methods of making such an anti-fuse device and IC products comprising such an anti-fuse device

A structure, an STI structure and a related method are disclosed. The structure may include an active region extending from a substrate; a gate extending over the active region; and a source/drain region in the active region, and an STI structure. The STI structure includes a liner and a fill layer on the liner along the opposed longitudinal sides of a lower portion of the active region, and the fill layer along the opposed ends of the active region. The liner may include a tensile stress-inducing liner that imparts a transverse-to-length tensile stress in at least a lower portion of the active region but not lengthwise. The liner can be applied in an n-FET region and/or a p-FET region to improve performance.

STI structure with liner along lower portion of longitudinal sides of active region, and related FET and method

The present disclosure relates to a method which includes generating a device layout of an eBeam based overlay (EBO OVL) structure with a minimum design rule, simulating a worst case process margin for the generated device layout of the EBO OVL structure, enabling a plurality of devices for the simulated worst case process margin for the generated device layout of the EBO OVL structure, and breaking a plurality of design rules for the enabled plurality of devices of the EBO OVL structure to generate an OVL measurement layout of the EBO OVL structure.

Device/health of line (HOL) aware eBeam based overlay (EBO OVL) structure

A shallow trench isolation (STI) structure is formed from a conventional STI trench structure of a first dielectric material extending into the substrate. The conventional STI structure undergoes further processing: removing a first portion of the dielectric material and adjacent portions of the semiconductor substrate to create a first recess, and then removing another portion of the dielectric material to create a second recess in just the dielectric material. A nitride spacer layer is formed above the remaining dielectric material and on the sidewalls of the substrate. A second dielectric material is formed on the spacer layer and fills the remainder of first and second recesses to a lever above the substrate. A nitride capping layer and another dielectric layer are disposed above the second material, thereby substantially encasing the STI structure in nitride. This provides a taller STI structure that results in a better fin profile during a subsequent fin reveal process.

Method to form high performance fin profile for 12LP and above

A method to address overlay accuracy compensation using finFET cut isolation revisions is disclosed. For an integrated circuit (IC) layout including at least a portion of an active region including a plurality of gates extending over a plurality of fins, prior to optical proximity correction of the IC layout: the method determines a number of fins to be cut with same source/drain connection by a fin cut isolation opening, and determines a fin cut isolation pitch in the gate length direction of the plurality of gates. The method revises a size of a fin cut isolation opening in the IC layout based on a number of fins to be cut with same source/drain connection by the fin cut isolation opening and the fin cut isolation pitch in the gate length direction. The revision in size of the fin cut isolation compensates for overlay inaccuracy.

FinFET cut isolation opening revision to compensate for overlay inaccuracy

One illustrative method disclosed herein includes, among other things, forming a first gate structure above a fin, forming epi semiconductor material on the fin, performing at least one first etching process through a patterned sacrificial layer of material to remove at least a gate cap layer and sacrificial gate materials of the first gate structure so as to define a first isolation cavity that exposes the fin while leaving the second gate structure intact, performing at least one second etching process through the first isolation cavity to remove at least a portion of a vertical height of the fin and thereby form a first isolation trench, removing the patterned sacrificial layer of material, and forming a layer of insulating material above the epi semiconductor material and in the first isolation trench and in the first isolation cavity.

Methods of forming diffusion breaks on integrated circuit products comprised of finFET devices

One illustrative method disclosed herein includes, among other things, removing at least one, but not all, of a plurality of first features in a first patterned mask layer so as to define a modified first patterned masking layer, wherein removed first feature(s) correspond to a location where a final isolation structure will be formed, performing an etching process though the modified first patterned masking layer to form an initial isolation trench in the substrate, and performing another etching process through the modified first patterned mask layer to thereby define a plurality of fin-formation trenches in the substrate and to extend a depth of the initial isolation trench so as to define a final isolation trench for the final isolation structure.

Methods of removing fins so as to form isolation structures on products that include FinFET semiconductor devices

A method includes forming a fin in a semiconductor substrate. A plurality of sacrificial gate structures are formed above the fin. A selected one of the sacrificial gate structures is removed to define a first opening that exposes a portion of the fin. An etch process is performed through the first opening on the exposed portion of the fin to define a first recess in the fin. The first recess is filled with a dielectric material to define a diffusion break in the fin. A device includes a fin defined in a substrate, a plurality of gates formed above the fin, a plurality of recesses filled with epitaxial material defined in the fin, and a diffusion break defined at least partially in the fin between two of the recesses filled with epitaxial material and extending above the fin.

Method for forming single diffusion breaks between finFET devices and the resulting devices

Aspects of the present invention generally relate to approaches for forming a semiconductor device such as a TSV device having a 'buffer zone' or gap layer between the TSV and transistor(s). The gap layer is typically filled with a low stress thin film fill material that controls stresses and crack formation on the devices. Further, the gap layer ensures a certain spatial distance between TSVs and transistors to reduce the adverse effects of temperature excursion.

Shallow trench isolation integration methods and devices formed thereby

Semiconductor devices and fabrication methods are provided having an isolation feature within a fin structure which, for instance, facilitates isolating circuit elements supported by the fin structure. The fabrication method includes, for instance, providing an isolation material disposed, in part, within the fin structure, the isolation material being formed to include a T-shaped isolation region and a first portion extending into the fin structure, and a second portion disposed over the first portion and extending above the fin structure.

T-shaped fin isolation region and methods of fabrication

Methods for creating uniform source/drain cavities filled with uniform levels of materials in an IC device and resulting devices are disclosed. Embodiments include forming a hard mask on an upper surface of a Si substrate, the hard mask having an opening over a STI region formed in the Si substrate and extending over adjacent portions of the Si substrate; forming low-k dielectric spacers on a lower portion of sidewalls of the opening, the spacers being formed between the sidewalls and the STI region; filling the opening with an oxide; removing the hard mask; removing an upper portion of the oxide and a portion of the low-k dielectric spacers; revealing a Si fin in the Si substrate; forming equally spaced gate electrodes, each having sidewall spacers, over the Si fin and the oxide; and forming source/drain regions in the Si fin between each pair of adjacent gate electrodes.

Method for uniform recess depth and fill in single diffusion break for fin-type process and resulting devices

The use of two different materials for shallow trench isolation and deep structural trenches with a dielectric material therein (e.g., flowable oxide and a HARP oxide, respectively) causes non-uniform heights of exposed portions of raised semiconductor structures for non-planar semiconductor devices, due to the different etch rates of the materials. Non-uniform openings adjacent the exposed portions of the raised structures from recessing the isolation and dielectric materials are filled with additional dielectric material to create a uniform top layer of one material (the dielectric material), which can then be uniformly recessed to expose uniform portions of the raised structures.

Uniform exposed raised structures for non-planar semiconductor devices

An integrated circuit product is disclosed that includes a plurality of trenches in a semiconducting substrate that define first, second and third fins, wherein the fins are side-by-side, and wherein the second fin is positioned between the first and third fins, a layer of insulating material in the plurality of trenches such that a desired height of the first, second and third fins is positioned above an upper surface of the layer of insulating material, a recess defined in the second fin that at least partially defines a cavity in the layer of insulating material, an SDB isolation structure in the cavity on the recessed portion of the second fin, wherein the SDB isolation structure has an upper surface that is above the upper surface of the layer of insulating material, and a gate structure for a transistor positioned above the SDB isolation structure.

Product comprised of FinFET devices with single diffusion break isolation structures

Growing community of inventors

Ballston Lake, NY, United States of America

Hongliang Shen