The Standard Oil Company

The Carborundum Company

Henry Windischmann

David A Glocker

John R Miller

George Fischer

Scott F Grimshaw

A process for forming a transparent silicon carbide film on substrates by magnetron sputtering a silicon carbide target in a partial vacuum having a partial pressure of hydrogen and argon.

Process for forming transparent silicon carbide films

A novel dual ion beam sputtering process for depositing thin films of high density is described. One of the ion beams contains relatively heavy sputtering ions, such as argon ions, for ejecting atoms from a target. The second ion beam is also directed at the target and contains ions having energies of at least 3 electron volts and less than 20 electron volts. The products of the beams are collected on a substrate as a thin film. High density, hydrogenated amorphous semiconductor films, oxide and nitride films, and other films, may be deposited according to the process. The films have densities nearly equal those observed for bulk samples of the same materials. Hydrogenated amorphous silicon films deposited by the process exhibit enhanced photoconductivity.

Dual ion beam deposition of dense films

A sputtering process for efficiently preparing amorphous semiconducting films having a reduced number of localized states is disclosed. In particular, hydrogenated semiconductor films free of polyhydrides may be prepared according to the inventive process. In one application of the process, a silicon target is simultaneously bombarded by separate beams of relatively heavy sputtering ions, such as argon ions, effective in sputtering the target at relatively high rates, and by ions of a substance effective in passivating localized states in amorphous semiconducting films, such as hydrogen ions. The products of this sputtering process are collected on remotely located substrates to form a passivated amorphous semiconductor film. In another application of the process, a target composed of a semiconductor alloy is used with separate sputtering and passivating ion beams directed at the target to deposit a passivated compound semiconductor film. In still another application, one pair of two pairs of sputtering and passivating ion beams are employed to sputter each of two separate elemental semiconductor targets and to deposit a passivated compound semiconductor film. Films deposited according to the invention may be doped and junction structures formed in them during deposition by adding ions of a gaseous dopant to the beam or beams of passivating ions.

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Solon, OH, United States of America

Henry Windischmann