Globalfoundries Singapore Pte. Ltd.

Globalfoundries Inc.

Guo Xiang Ning

Paul Willard Ackmann

Soon Yoeng Tan

Arthur Hotzel

Xiang Hu

Carsten Hartig

Yuping Ren

Chin Teong Lim

David N Power

Fanghong Gn

Lalit Shokeen

A method and apparatus for generating a final dielectric etch compensation table and a final hard mask etch compensation table for either OPC or MPC process flows are provided. Embodiments include performing an overlap pattern classification on a wafer; calibrating a dielectric etch bias or a hard mask etch bias based on the pattern classification; comparing either a CD overlap of a via layer with a metal layer and a CD overlap of the via layer with a lower connecting metal layer or a CD overlap of the metal layer with an upper connecting via layer and a CD overlap of the metal layer with the via layer against a criteria; outputting final dielectric etch compensation and hard mask etch compensation tables to either OPC or MPC process flows; and repeating the steps of calibrating, comparing, and outputting for either the via layer or metal layer remaining.

Hard mask etch and dielectric etch aware overlap for via and metal layers

Methods for reducing reticle transmission differences and for optimizing layer placement for overlay in MTRs and CTRs are disclosed. Embodiments include providing a reticle having a prime area and a frame area surrounding the prime area; determining RT differences across the prime area; and providing RT adjustment structures on the reticle to decrease the RT differences. Other embodiments include grouping multiple layers of a semiconductor production flow, the layers for each group having an RT difference less than a predetermined value; and placing the layers on plural ordered reticles of a reticle set, each reticle having multiple image fields, by selecting, for each reticle, layers from a single group and optimizing placement of the layers for overlay. Other embodiments include selectively rotating image fields on a reticle having multiple image fields to improve overlay, or optimizing placement of DDLs on CTRs by placing each design orientation on a different reticle.

Cross technology reticle (CTR) or multi-layer reticle (MLR) CDU, registration, and overlay techniques

A method and a resulting device are provided for forming stack overlay and registration monitoring structures for FEOL layers including implant layers and for forming BEOL SEM overlay and registration monitoring structures including BEOL interconnections, respectively. Embodiments include forming an active monitoring structure having first and second edges separated by a first distance in an active layer on a semiconductor substrate; forming a poly monitoring structure having first and second edges separated by a second distance in a poly layer; and forming one or more contact monitoring structures in a contact layer, collectively exposing at least the first and second edges of each of the active and poly monitoring structures; wherein the active, poly, and contact monitoring structures are formed in an area which includes no IC patterns in the active, the poly, and the contact layers, respectively.

Layout for reticle and wafer scanning electron microscope registration or overlay measurements

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Ballston Lake, NY, United States of America

Guo Xiang Ning