Taiwan Semiconductor Manufacturing Comp. Ltd.

Guan-Lin Chen

Kuo-Cheng Chiang

Shi Ning Ju

Kuo-Cheng Ching

Chih-Hao Wang

Kuan-Lun Cheng

Chi-Wen Liu

Jung-Chien Cheng

Chao-Hsiung Wang

Zhi-Chang Lin

Jui-Chien Huang

Shi-Ning Ju

Ting-Hung Hsu

Jiun-Jia Huang

Ching-Wei Tsai

Shih-Cheng Chen

Jung-Hung Chang

Lo-Heng Chang

Chao Hsiung Wang

Chia-Hao Chang

Huan-Chieh Su

Jia-Chuan You

Kuan-Ting Pan

Kuan-lun Cheng

Wen-Ting Lan

Semiconductor devices and their manufacturing methods are disclosed herein, and more particularly to semiconductor devices including a transistor having gate all around (GAA) transistor structures and manufacturing methods thereof. The methods described herein allow for complex shapes (e.g., 'L-shaped') to be etched into a multi-layered stack to form fins used in the formation of active regions of the GAA nanostructure transistor structures. In some embodiments, the active regions may be formed with a first channel width and a first source/drain region having a first width and a second channel width and a second source/drain region having a second width that is less than the first width.

Semiconductor devices including horizontal gate-all-around (hGAA) nanostructure transistors and methods of forming

A first gate-all-around (GAA) transistor and a second GAA transistor may be formed on a substrate. The first GAA transistor includes at least one silicon plate, a first gate structure, a first source region, and a first drain region. The second GAA transistor includes at least one silicon-germanium plate, a second gate structure, a second source region, and a second drain region. The first GAA transistor may be an n-type field effect transistor, and the second GAA transistor may be a p-type field effect transistor. The gate electrodes of the first gate structure and the second gate structure may include a same conductive material. Each silicon plate and each silicon-germanium plate may be single crystalline and may have a same crystallographic orientation for each Miller index.

Integration of silicon channel nanostructures and silicon-germanium channel nanostructures

A method of forming a semiconductor device includes: forming a fin structure protruding above a substrate, where the fin structure comprises a fin and a layer stack overlying the fin, where the layer stack comprises alternating layers of a first semiconductor material and a second semiconductor material; forming a dummy gate structure over the fin structure; forming openings in the fin structure on opposing sides of the dummy gate structure, where the openings extend through the layer stack into the fin; forming a dielectric layer in bottom portions of the openings; and forming source/drain regions in the openings on the dielectric layer, where the source/drain regions are separated from the fin by the dielectric layer.

Nanostructure field-effect transistor device with dielectric layer for reducing substrate leakage or well isolation leakage and methods of forming

Semiconductor structures and the manufacturing method thereof are disclosed. An exemplary manufacturing method includes providing a workpiece that includes a substrate, first channel members and second channel members over the substrate, a first gate structure engaging the first channel members, a second gate structure engaging the second channel members, a dielectric fin disposed between the first and second gate structures, an isolation feature disposed under the dielectric fin. The method also includes forming a metal cap layer at the frontside of the workpiece and depositing a dielectric feature on the dielectric fin. The dielectric feature dividing the metal cap layer into a first segment and a second segment. The method also includes etching the isolation feature to form a trench at the backside of the substrate, depositing a spacer on sidewalls of the trench, etching the dielectric fin from the trench, and depositing a seal layer in the trench.

Semiconductor device with gate isolation features and fabrication method of the same

An integrated circuit includes a first nanosheet transistor and a second nanosheet transistor on a substrate. The first and second nanosheet each include gate electrodes. A gate isolation structure extends from a backside of the substrate between the gate electrodes. The gate isolation structure physically and electrically isolates the first and second gate electrodes from each other.

Integrated circuit with backside trench for metal gate definition

Semiconductor structures and the manufacturing method thereof are disclosed. An exemplary semiconductor structure according to the present disclosure includes a substrate having a p-type well or an n-type well, a first base portion over the p-type well, a second base portion over the n-type well, a first plurality of channel members over the first base portion, a second plurality of channel members over the second base portion, an isolation feature disposed between the first base portion and the second base portion, and a deep isolation structure in the substrate disposed below the isolation feature.

Semiconductor device structure

A semiconductor device structure, along with methods of forming such, are described. The structure includes a dielectric feature comprising a first dielectric layer and a second dielectric layer, the first dielectric layer has a first sidewall and a second sidewall opposing the first sidewall, and the second dielectric layer is in contact with at least a portion of the first sidewall and at least a portion of the second sidewall. The structure also includes a first semiconductor layer adjacent the first sidewall, wherein the first semiconductor layer is in contact with the second dielectric layer. The structure further includes a first gate electrode layer surrounding at least three surfaces of the first semiconductor layer, wherein the first gate electrode layer has a surface facing the second dielectric layer, and the surface extends over a plane defined by an interface between the second dielectric layer and the first semiconductor layer.

Semiconductor device structure including forksheet transistors and methods of forming the same

According to one example, a semiconductor device includes a substrate and a fin stack that includes a plurality of nanostructures, a gate device surrounding each of the nanostructures, and inner spacers along the gate device and between the nanostructures. A width of the inner spacers differs between different layers of the fin stack.

Uniform gate width for nanostructure devices

A semiconductor structure includes a stack of semiconductor layers disposed over a substrate, a metal gate structure disposed over and interleaved with the stack of semiconductor layers, the metal gate structure including a gate electrode disposed over a gate dielectric layer, a first isolation structure disposed adjacent to a first sidewall of the stack of semiconductor layers, where the gate dielectric layer fills space between the first isolation structure and the first sidewall of the stack of semiconductor layers, and a second isolation structure disposed adjacent to a second sidewall of the stack of semiconductor layers, where the gate electrode fills the space between the second isolation structure and the second sidewall of the stack of semiconductor layers.

Isolation structures and methods of forming the same in field-effect transistors

Semiconductor devices and method of forming the same are provided. In one embodiment, a semiconductor device includes a first transistor and a second transistor. The first transistor includes two first source/drain features and a first number of nanostructures that are stacked vertically one over another and extend lengthwise between the two first source/drain features. The second transistor includes two second source/drain features and a second number of nanostructures that are stacked vertically one over another and extend lengthwise between the two second source/drain features.

Hybrid semiconductor device

Semiconductor devices and methods

A method includes forming isolation regions extending from a top surface of a semiconductor substrate into the semiconductor substrate, and forming a hard mask strip over the isolation regions and a semiconductor strip, wherein the semiconductor strip is between two neighboring ones of the isolation regions. A dummy gate strip is formed over the hard mask strip, wherein a lengthwise direction of the dummy gate strip is perpendicular to a lengthwise direction of the semiconductor strip, and wherein a portion of the dummy gate strip is aligned to a portion of the semiconductor strip. The method further includes removing the dummy gate strip, removing the hard mask strip, and recessing first portions of the isolation regions that are overlapped by the removed hard mask strip. A portion of the semiconductor strip between and contacting the removed first portions of the isolation regions forms a semiconductor fin.

Fin recess last process for FinFET fabrication

Nanostructure field-effect transistor device and method of forming

Gate cutting techniques disclosed herein form gate isolation fins to isolate metal gates of multigate devices from one another before forming the multigate devices, and in particular, before forming the metal gates of the multigate devices. An exemplary device includes a first multigate device having first source/drain features and a first metal gate that surrounds a first channel layer and a second multigate device having second source/drain features and a second metal gate that surrounds a second channel layer. A gate isolation fin, which separates the first metal gate and the second metal gate, includes a first dielectric layer having a first dielectric constant and a second dielectric layer having a second dielectric constant disposed over the first dielectric layer. The second dielectric constant is less than the first dielectric constant. A gate isolation end cap may be disposed on the gate isolation fin to provide additional isolation.

Growing community of inventors

Baoshan, China

Guan-Lin Chen