International Business Machines Corporation

Glenn A Biery

Michelle Leigh Steen

Daniel Mark Boyne

Ghavam G Shahidi

Theodorus E Standaert

Kenneth Parker Rodbell

Stephen McConnell Gates

John Anthony Fitzsimmons

Terry Allen Spooner

Stephen Edward Greco

Michael H Wood

Hormazdyar M Dalal

Matthew S Angyal

Habib Hichri

Jia Lee

Richard G Smith

Bruce Bennett Doris

Anthony K Stamper

Jeffrey P Gambino

Daniel C Edelstein

Vijay Narayanan

Timothy Joseph Dalton

Michael Patrick Chudzik

Tze-Chiang Chen

Hyun K Lee

Vamsi Krishna Paruchuri

Barry P Linder

Naftali Eliahu Lustig

John Christopher Arnold

Alessandro Cesare Callegari

Michael Abramovich Gribelyuk

Ernest N Levine

Thomas H Ivers

Young-hee Kim

Joseph S Newbury

Edward Paul Barth

Ann H McDonald

Zheng G Chen

H Daniel Schnurmann

The present invention relates to complementary metal-oxide-semiconductor (CMOS) circuits that each contains at least a first and a second gate stacks. The first gate stack is located over a first device region (e.g., an n-FET device region) in a semiconductor substrate and comprises at least, from bottom to top, a gate dielectric layer, a metallic gate conductor, and a silicon-containing gate conductor. The second gate stack is located over a second device region (e.g., a p-FET device region) in the semiconductor substrate and comprises at least, from bottom to top, a gate dielectric layer and a silicon-containing gate conductor. The first and second gate stacks can be formed over the semiconductor substrate in an integrated manner by various methods of the present invention.

High performance CMOS circuits, and methods for fabricating same

An advanced gate structure that includes a fully silicided metal gate and silicided source and drain regions in which the fully silicided metal gate has a thickness that is greater than the thickness of the silicided source/drain regions is provided. Methods of forming the advanced gate structure are also provided.

Methods for the formation of fully silicided metal gates

A method for forming a semiconductor device structure, comprising the steps of independently forming source/drain surface metal silicide layers and a fully silicided metal gate in a polysilicon gate stack. Specifically, one or more sets of spacer structures are provided along sidewalls of the polysilicon gate stack after formation of the source/drain surface metal silicide layers and before formation of the silicided metal gate, in order to prevent formation of additional metal silicide structures in the source/drain regions during the gate salicidation process. The resulting semiconductor device structure includes a fully silicide metal gate that either comprises a different metal silicide material from that in the source/drain surface metal silicide layers, or has a thickness that is larger than that of the source/drain surface metal silicide layers. The source/drain regions of the semiconductor device structure are devoid of other metal silicide structures besides the surface metal silicide layers.

Fully silicided metal gate semiconductor device structure

Formation of fully silicided (FUSI) gate using a dual silicide process

An advanced back-end-of-line (BEOL) interconnect structure having a hybrid dielectric is disclosed. The inter-layer dielectric (ILD) for the via level is preferably different from the ILD for the line level. In a preferred embodiment, the via-level ILD is formed of a low-k SiCOH material, and the line-level ILD is formed of a low-k polymeric thermoset material.

Reliable low-k interconnect structure with hybrid dielectric

A metallization insulating structure, having

Dual damascene interconnect structure using low stress fluorosilicate insulator with copper conductors

MIM capacitors and thin film resistors are fabricated with at least one less lithographic step than the prior art methods. The process step reduction is realized by using semi-transparent metallic electrodes, fabricated with a two-mask process, which provides for direct alignment, and eliminates the need for alignment trenches in an additional layer.

Two-mask process for metal-insulator-metal capacitors and single mask process for thin film resistors

An interconnection wiring structure in an integrated circuit chip designed to eliminate electromigration. The structure includes segments of aluminum interspersed with segments of refractory metal, wherein each aluminum segment is followed by a segment of refractory metal. The aluminum and refractory metal segments are aligned with respect to each other to ensure electrical continuity and to force the electrical current to sequentially cross the aluminum and the refractory metal segments. The above structure can be advantageously enhanced by adding an underlayer, an overlayer or both, all of which are made of refractory metal. The interconnection wire structure described above can be expanded to include vias or studs linking interconnection lines placed at different levels of the IC chip.

Self-aligned, lateral diffusion barrier in metal lines to eliminate electromigration

An integrated circuit wafer topography monitor is disclosed for sensing mis-processing in the fabrication of integrated circuits. In particular, the monitor senses unacceptable variations in layer planarity resulting from over polishing, over etching, scratches and mishandling. The topography monitor may be placed within the chip active area, the chip kerf area or in unutilized areas of the wafer such as a partial chip site. The monitor is formed when, first a conformal insulator is deposited over the topography of interest. Then, runs of wire are formed in the conformal insulator by a damascene or similar process. The wire runs are formed directly above the topography of interest. A puddle of metal is formed corresponding to any unacceptably non-planar topography. The puddle electrically couples the wires together. This effects a change in the metal runs which may be sensed as an electrical short or change in resistance. The topography of interest is manipulated by design to be representative of corresponding pattern factors found in the active chip area. This then allows the electrically sensed puddles to be indicative of mis-processing to be found in the active chip area.

Topography monitor

A test system having an improved physical layout and electrical design allows the 1/f noise of metal interconnects to be measured at levels close to that of Johnson or thermal noise. A detailed description of examples of operation of the test system provides evidence of the effectiveness of the test system in minimizing system noise to a level significantly lower than Johnson noise. This permits quantitative measurment of the noise contribution attributable to variations in cross-sectional area of connections for various applications and for qualitative prediction of electromigration lifetimes of metal films, particularly aluminum, having different microstructures. The test system includes an enclosure which includes several nested groups of housings including a sample oven within a device under test box which is, in turn, contained within the system enclosure. Wire wound resistors powered by a DC power supply are used to provide heating without interfering with measurement of 1/f noise of a device under test (D.U.T.). A biasing circuit and a bank of batteries are also provided with separate enclosures within the system enclosure.

Dual channel d.c. low noise measurement system and test methodology

A method of providing interconnections to a semiconductor integrated chip designed to eliminate electromigration. The method includes the steps of forming an interconnection with segments of Al interspersed with segments of a refractory metal, wherein each aluminum segments is followed by a segment of refractory metal, aligning the aluminum and refractory metal segments with respect to each other ensuring electrical continuity.

Method of making self-aligned, lateral diffusion barrier in metal lines

Dual channel D.C. low noise measurement system and test methodology

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Staatsburg, NY, United States of America

Glenn A Biery