Magneti Marelli Powertrain, S.p.a.

Magneti Marelli S.p.a.

Weber S.r.l.

Marelli Europe S.p.a.

Gabriele Serra

Matteo De Cesare

Marco Parotto

Stefano Sgatti

Francesco Paolo Ausiello

Claudio Carnevale

Savino Luigi Lupo

Federico Stola

Piero Azzoni

Giorgio Minelli

Davide Moro

Davide Coin

Stefano Marica

Luca Poggio

Fabrizio Amisano

Roberto Flora

Fabio Sensi

Giovanni Prodi

Francesco Cimmino

Carlo Rossi

Saverio Armeni

Fabrizio Ponti

Giorgio Bombarda

Maurizio Abate

Antonino Aronica

Alessandro Palma

Luigi Santamato

Romito Tricarico

Andrea Leoni

Cosimo De Russis

Filippo Para

Francesco Ausiello

A method refreshes an injection law of a fuel injector to be tested in an injection system. The method comprises steps of establishing a desired fuel quantity for the fuel injector to be tested, performing at least one first measurement opening of the fuel injector to be tested in a test actuation time, determining a pressure drop in a common rail during the first measurement opening of the fuel injector to be tested, determining a first fuel quantity that is fed during the first measurement opening, calculating a second fuel quantity as a difference between the desired fuel quantity and the first fuel quantity, and performing a second completion opening of the fuel injector to be tested for feeding the second fuel quantity needed to reach the desired fuel quantity.

Method for refreshing the injection law of a fuel injector

A method determines an injection law of a fuel injector to be tested in an injection system and includes steps of: completely interrupting feeding of fuel from a fuel pump to a common rail; avoiding opening of all injectors except for one to be tested; measuring initial pressure of the fuel inside the rail before starting the opening of the injector; opening the injector for consecutive openings with a same test-actuation time; measuring final pressure after ending the opening; determining a pressure drop in the rail during the opening (equal to a difference between the initial and final pressures); estimating, according to the pressure drop, a fuel quantity that is actually injected by the injector when the injector is opened for the time; and causing an internal-combustion engine using the system to rotate by an external actuator during the openings to allow execution of consecutive openings with the same time.

Method for determining the injection law of a fuel injector using a roller-test bench

A method for determining the rotation speed of at least one supercharger () in an internal combustion engine (); the method includes detecting, through a microphone (), the intensity of a sound signal generated by the rotation of the supercharger () and determining the evolution of the frequency content of the sound signal over time; determining, completely irrespective of the sound signal, a first estimation of the rotation speed of the supercharger () through which an interval of plausible frequencies for the rotation speed of the supercharger () may be determined; determining a second estimation of the rotation speed of the supercharger () according to the frequency content of the sound signal within the interval of plausible frequencies and validating the second estimation of the rotation speed of the supercharger () using the first estimation of the rotation speed of the supercharger ().

Method for determining the rotation speed of a supercharger in an internal combustion engine

A method for determining the closing time of an electromagnetic fuel injector including the steps of applying at a starting time of the injection a positive voltage to the coil of the electromagnetic actuator in order to circulate through the coil an electric current which causes the opening of an injection valve; applying at an ending time of the injection a negative voltage to the coil in order to annul the electric current flowing through the coil; detecting the trend over time of the voltage across the coil after the annulment of the electric current flowing through the coil; identifying a perturbation of the voltage across the coil; and recognizing the closing time of the injector that coincides with the time of the perturbation of the voltage.

Method for determining the closing time of an electromagnetic fuel injector

A method for determining the rotation speed of at least one supercharger which compresses the sucked air in an internal combustion engine; the control method, during the normal operation of the internal combustion engine, comprises the steps of detecting, by means of a microphone, the intensity of a sound signal generated by the rotation of the supercharger; determining a frequency content of the sound signal generated by the rotation of the supercharger; identifying the frequencies with maximum amplitude within the frequency content of the sound signal generated by the rotation of the supercharger; recognising the frequencies with maximum amplitude which are each other's multiples or submultiples; and determining the rotation speed of the supercharger using exclusively the frequencies with maximum amplitude which are each other's multiples or submultiples.

A method determines an injection law of a fuel injector to be tested in an injection system and includes steps of: completely interrupting feeding of fuel from a fuel pump to a common rail; avoiding opening of fuel injectors except for one injector to be tested; measuring initial pressure of the fuel inside the rail before starting the opening of the injector; opening the injector for consecutive openings greater than one with a same test-actuation time; measuring final pressure of the fuel inside the rail after ending the opening of the injector; determining a pressure drop in the rail during the opening of the injector, which is equal to a difference between the initial and final pressures; and estimating, according to the pressure drop in the rail, a fuel quantity that is actually injected by the injector when the injector is opened for the test-actuation time.

Method for determining the injection law of a fuel injector

A method and system for controlling an internal combustion power train, whereby the values of various operating parameters of the power train are measured by means of a number of sensors, and operation of the engine is monitored by means of at least one control unit, which is physically separate from the engine block and connected to the sensors; at least one pressure sensor is housed in the control unit, is physically separate from the engine block, and determines the intensity of pressure waves generated by the power train; and the control unit determines the value of at least one operating parameter of the power train as a function of the intensity of the pressure waves generated by the power train.

Power train control method and system

A control method of the torque of a road vehicle having a powertrain system provided with an engine and a driveline which transmits the torque generated by the engine to the road surface; the method contemplates the steps of: determining a target torque; modeling the powertrain system as a single physical component which presents a characteristic mechanical inertia and a characteristic torsional elasticity; determining a current load torque of the vehicle; determining a target torsion of the powertrain system according to the target torque and the current load torque; determining a current torsion of the powertrain system and a current torsion speed of the powertrain system; determining a requested torque on the basis of the energy balance according to the target torsion, the current torsion, the current torsion speed, and the current load torque; and using the requested torque on the basis of the energy balance to control the torque generation of the engine.

Torque control method of a road vehicle

A method for determining the angular speed of a drive shaft of an internal combustion engine at each tooth event of a phonic wheel presenting a number N of teeth includes detecting the angular amplitude for each tooth; detecting the time of each tooth; and determining the raw angular speed of each tooth according to the corresponding angular amplitude and time. For each tooth a compensation value is determined which represents the difference between the actual angular amplitude of the tooth and the theoretic angular amplitude of the tooth; and determining the angular speed of each tooth by correcting the raw angular speed based on the corresponding compensation value.

Method for estimating the crank angle at which 50% of the fuel mass has been burnt in a cylinder of an internal combustion engine with spontaneous mixture ignition

A method for controlling the overpressure in a fuel-supply system of a common-rail type for an internal-combustion engine provided with a number of cylinders; the method has the steps of: supplying fuel under pressure to a common rail connected to a number of injectors by means of a high-pressure pump; detecting the effective value of the pressure of the fuel within the common rail; comparing the effective value of the pressure of the fuel within the common rail with a safety value; determining a condition of emergency if the effective value of the pressure of the fuel within the common rail is higher than the safety value; and driving, in the case of emergency, the injectors for discharging part of the fuel present in the common rail so as to contain the increase in pressure of the fuel within the common rail.

Method for controlling the overpressure in a fuel-supply system of a common-rail type

A control method of a direct injection system of the common-rail type provided with a shut-off valve for controlling the flow rate of a high-pressure fuel pump; the control method contemplates the steps of: feeding the pressurized fuel to a common rail by means of a high-pressure pump which receives the fuel through a shut-off valve; cyclically controlling the opening and closing of the shut-off valve for choking the flow rate of fuel taken in by the high-pressure pump; adjusting the flow rate of fuel taken in by the high-pressure pump by varying the ratio between the duration of the opening time and the duration of the closing time of the shut-off valve; determining a lower limit value of the opening time of the shut-off valve; and adjusting the driving frequency of the shut-off valve so that the real opening time of the shut-off valve is always over the lower limit value.

Control method for a direct injection system of the common-rail type provided with a shut-off valve for controlling the flow rate of a high-pressure

An estimation method of the crank angle at which 50% of the fuel mass has been burnt in a cylinder of an internal combustion engine with spontaneous ignition of the mixture provided with a drive shaft coupled to a phonic wheel presenting a number N of teeth; the method contemplates the steps of: reading the passage of each tooth of the phonic wheel in front of a sensor; determining the angular speed of the drive shaft at each tooth event of the phonic wheel; determining at least one harmonic of the speed signal; determining an inverse mechanical model of the transmission; determining at least one torque harmonic by applying the inverse mechanical model to the speed signal harmonic; determining an algebraic function which puts a combustion index into relation with the phase of the ntorque harmonic; and determining the combustion index by applying the algebraic function to the ntorque harmonic.

A control method of a direct injection system of the common rail in an internal combustion engine; the control method contemplates the steps of: feeding the pressurized fuel to a common rail by means of a high-pressure pump presenting at least one pumping element mechanically operated by a drive shaft of the internal combustion engine; measuring the angular position of the drive shaft; measuring the fuel pressure in the common rail; analyzing the oscillations of the fuel pressure in the common rail; and determining the phase of the pumping element of the high-pressure pump with respect to the drive shaft according to the oscillations of the fuel pressure in the common rail.

Control method of a direct injection system of the common rail type provided with a high-pressure fuel pump

Control method for an overpressure valve in a common-rail fuel supply system, the method including the phases of: delivering fuel under pressure, via a high-pressure pump, to a common rail equipped with the overpressure valve that is set to discharge the fuel present in the common rail into a discharge line when the fuel pressure inside the common rail exceeds a safety value; piloting, during a diagnostic test, the high-pressure pump to increase the fuel pressure inside the common rail beyond the safety value in order to trigger operation of the overpressure valve; determining, during the diagnostic test, the flow of the high-pressure pump and/or the fuel pressure inside the common rail; and comparing the flow of the high-pressure pump and/or the fuel pressure inside the common rail during the diagnostic test with respective threshold values.

Control method for an overpressure valve in a common-rail fuel supply system

A control method of a direct injection system of the common-rail type; the control method contemplates: feeding the pressurized fuel to a common rail by means of a high-pressure pump which receives the fuel through a shut-off valve; cyclically controlling the opening and closing of the shut-off valve for choking the flow rate of fuel taken in by the high-pressure pump; driving the shut-off valve synchronously with respect to the mechanical actuation of the high-pressure pump by means of a driving frequency of the shut-off valve having a constant integer synchronization ratio, predetermined according to the pumping frequency of the high-pressure pump; estimating a perturbation intensity of the fuel pressure inside the common rail; and varying the phase of the commands of the shut-off valve with respect to the phase of the mechanical actuation of the high-pressure pump if the perturbation intensity of the fuel pressure inside the common rail is higher than a predetermined threshold value.

Control method for a direct injection system of the common-rail type provided with a shut-off valve for controlling the flow rate of a high-pressure fuel pump

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S. Lazzaro di Savena, Italy

Gabriele Serra