Globalfoundries Inc.

Advanced Micro Devices Corporation

Intermolecular, Inc.

Other

Freescale Semiconductor,inc.

Errol Todd Ryan

Xunyuan Zhang

Nicholas V Licausi

Paul Raymond Besser

Sean Xuan Lin

John A Iacoponi

Ming He

Frederick N Hause

William S Brennan

Larry Zhao

Peter J Beckage

Robert J Chiu

Frank Mauersberger

Anh Duong

Frank Wilhelm Mont

Simon Siu-Sing Chan

Shao Beng Law

Kunaljeet Tanwar

Minh Van Ngo

Thorsten E Kammler

Christian Witt

Jeffrey P Patton

Ryan Scott Smith

Austin Frenkel

Paul L King

Mark V Raymond

Moosung M Chae

James Jay McMahon

Tibor Bolom

Ailian Zhao

Nicholas LiCausi

Yuri Solomentsev

Ruilong Xie

Chanro Park

Xiuyu Cai

Jody Alan Fronheiser

Roderick Alan Augur

Darin A Chan

Matthew S Angyal

Mehrdad Mahanpour

Craig Child

Yeong-Jyh Tom Lii

Cindy Goldberg

Susan Gee-Young Kim

J Jay McMahon

Devices and methods of fabricating integrated circuit devices for forming low resistivity interconnects are provided. One method includes, for instance: obtaining an intermediate semiconductor interconnect device having a substrate, a cap layer, and a dielectric matrix including a set of trenches and a set of vias; depositing a barrier layer along a top surface of the semiconductor interconnect device; depositing and annealing a metal interconnect material over a top surface of the barrier layer, wherein the metal interconnect material fills the set of trenches and the set of vias; planarizing a top surface of the intermediate semiconductor interconnect device; exposing a portion of the barrier layer between the set of trenches and the set of vias; and depositing a dielectric cap. Also disclosed is an intermediate device formed by the method.

Devices and methods of forming low resistivity noble metal interconnect

The present disclosure relates to semiconductor structures and, more particularly, to skip via structures and methods of manufacture. The structure includes: a first wiring layer with one or more wiring structures; a second wiring layer with one or more wiring structures, located above the first wiring layer; a skip via with metallization, which passes through upper wiring levels including the second wiring layer and which makes contact with the one or more wiring structures of the first wiring layer; and a via structure which comprises a protective material and contacts at least one of the one or more wiring structures at the upper wiring level.

Skip via structures

Structures for interconnects and methods of forming interconnects. An interconnect opening in a dielectric layer includes a first portion and a second portion arranged over the first portion. A first conductor layer composed of a first metal is arranged inside the first portion of the interconnect opening. A second conductor layer composed of a second metal is arranged inside the second portion of the interconnect opening. The first metal is ruthenium.

Interconnects formed by a metal displacement reaction

The present disclosure generally relates to semiconductor structures and, more particularly, to via and skip via structures and methods of manufacture. The method includes: forming a first metallization layer with a first capping layer over the first metallization layer; forming a second metallization layer with a second capping layer over the second metallization layer; forming a partial skip via structure to the first metallization layer by removing a portion of the first capping layer and the second capping and depositing conductive material in an opening formed in the second metallization layer; forming a third capping layer over the filled partial skip via and the second capping layer; and forming a remaining portion of a skip via structure in alignment with the partial skip via structure by opening the third capping layer to expose the conductive material of the partial skip via.

Via and skip via structures

Methods of forming interconnects. An interconnect opening is formed in a dielectric layer. A first conductor layer composed of a first metal is formed in the interconnect opening. A second conductor layer is formed inside the interconnect opening by displacing the first metal of the first conductor layer and replacing the first metal with a second metal different from the first metal.

Interconnects formed by a metal replacement process

The present disclosure generally relates to semiconductor structures and, more particularly, to dielectric repair for via and skip via structures and methods of manufacture. The method includes: etching a via structure in a dielectric layer; repairing sidewalls of the via structure with a repair agent; and extending the via structure with an additional etching into a lower dielectric layer to form a skip via structure exposing a metallization layer.

Devices and methods of fabricating devices are provided. One method includes: obtaining an intermediate semiconductor device having a dielectric layer, an insulating layer, and a plurality of metal lines, including a liner material and a first metal material; recessing the metal material of each metal line forming a set of cavities; filling the cavities with a protective cap; etching the protective cap and the liner material in the set of cavities; depositing a plurality of dielectric caps in the set of cavities; depositing an interlayer dielectric layer over the insulating layer and the plurality of dielectric caps; patterning a via in the interlayer dielectric layer; and depositing a lining and a second metal material in the interconnect area; wherein the second metal material is electrically insulated from the first metal in at least one of the plurality of metal lines.

Liner recess for fully aligned via

The present disclosure generally relates to semiconductor structures and, more particularly, to fully aligned via structures having relaxed gapfills and methods of manufacture. The method includes: selectively depositing a capping material on a conductive material within a plurality of interconnect structures to form capped interconnect structures; depositing at least one insulator material over the capped interconnect structures; forming a fully aligned via structure through the at least one insulator material to expose the capping material; filling the fully aligned via structure with an alternative metal; and depositing a metal material on the alternative metal in the fully aligned via structure.

Method for manufacturing fully aligned via structures having relaxed gapfills

Semiconductor structure and methods of fabrication thereof are provided which includes, for instance, providing a carbon-doped material layer within a recess of a semiconductor structure; removing, in part, carbon from the carbon-doped material layer to obtain, at least in part, a carbon-depleted region thereof, the carbon-depleted region having a modified etch property with an increased etch rate compared to an etch rate of the carbon-doped material layer; and recessing the carbon-depleted region of the carbon-doped material layer by an etching process, with the carbon-depleted region being recessed based upon, in part, the modified etch property of the carbon-depleted region.

Method for recessing a carbon-doped layer of a semiconductor structure

Methods of forming non-mandrel cuts. A dielectric layer is formed on a metal hardmask layer, and a patterned sacrificial layer is formed on the dielectric layer. The dielectric layer is etched to form a non-mandrel cut in the dielectric layer that is vertically aligned with the opening in the patterned sacrificial layer. A metal layer is formed on an area of the metal hardmask layer exposed by the non-mandrel cut in the dielectric layer. The metal hardmask layer is patterned with the metal layer masking the metal hardmask layer over the area.

Non-mandrel cut formation

Structures for metallization levels of integrated circuits and associated fabrication methods. A first metallization level with a metallization line is formed. A second metallization level is formed over the first metallization level, having two metallization lines and two conductive vias extending from the two metallization lines to the metallization line in the first metallization level. The first metallization line is separated into a first section and a second section disconnected from the first section, so that the first section is connected by one conductive via to one metallization line in the second metallization level, and the second section is connected by the other conductive via to the other metallization line in the second level.

Metallization levels and methods of making thereof

Structures for a skip via and methods of forming a skip via in an interconnect structure. A metallization level is formed that includes a dielectric layer with a top surface. An opening is formed that extends vertically from the top surface of the dielectric layer into the dielectric layer. A dielectric cap layer is deposited on a bottom surface of the opening. A fill layer is formed inside the opening and extends from the top surface of the dielectric layer to the dielectric cap layer on the bottom surface of the opening. A via opening is etched that extends vertically through the fill layer to the dielectric cap layer on the bottom surface of the opening.

Etch profile control during skip via formation

Devices and methods of fabricating integrated circuit devices for forming assymetric line/space with barrierless metallization are provided. One method includes, for instance: obtaining an intermediate semiconductor device having a substrate, a dielectric matrix, and a hardmask, the dielectric matrix including a set of trenches etched into the dielectric matrix and a set of dielectric fins comprising the dielectric matrix, wherein the set of trenches and the set of dielectric fins are of equal width; damaging an inner surface of each trench of the set of trenches; etching the damaged material of the trenches removing the damaged material of the dielectric matrix; removing the hardmask; and metallizing the trenches by depositing a metal directly on the dielectric matrix with no barrier between the metal and the dielectric matrix after the etching. Also disclosed is an intermediate device formed by the method.

Devices and methods of forming asymmetric line/space with barrierless metallization

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Clifton Park, NY, United States of America

Errol Todd Ryan