Moore Business Forms, Inc.

Moore U.s.a., Inc.

Dennis C Pollutro

Orrin D Christy

Kevin J Hook

T F Cyman

Theodore F Cyman, Jr

Mark A Matheis

Mark J Muranyi

T F Cynan

An electron beam printer assembly for operating a standard electron beam print cartridge (such as an eighteen inch 600 DPI print cartridge) includes an RF generator which has a powdered iron core transformer, and a dual pulse width generator operatively connected to the transformer. The RF generator also includes a power driver, control logic, and an oscillator feedback circuit. The dual pulse width generator may comprise a NOR gate, a capacitor, two resistors, and a diode, all connected to an adjustable voltage source. The transformer core may be toroid-shaped, and of carbonyl SF. Using this RF generator it is possible to image a substrate moving at a speed of greater than 200 FPM, and to operate at a frequency of about 5 MHz in an efficient manner, to eliminate print gradients due to an overdriven transformer, to eliminate transformer temperature failures due to core loss, and to provide greater flexibility in transformer construction and design, and less power loss in the transformer drive transistor.

Energy efficient RF generator for driving an electron beam print cartridge to print a moving substrate

A shielding conductive plane, such as a copper layer, which acts as an intermediary layer between an electrically active area and a mechanical substrate of an electron beam cartridge, provides a direct electrical path to control and direct RF currents, minimizing stray electrical noise which interferes with other sensor devices of the printer, such as data system lines and low voltage controlling electronics. The intermediary layer is electrically insulated from the active area and the mechanical substrate by insulating material and through suitable electrical connections provides an adequate way to dissipate the current path of the RF high voltage burst to return to a grounding source. Capacitive coupling of the electrode drivers or the finger electrodes themselves to the mechanical substrate is unnecessary.

Print cartridge RF return current control

An erase unit for an ion deposition web-fed print engine includes a plenum extending the width of the electrostatic image on the image cylinder and defining an ionization chamber with the image cylinder surface. The plenum has first and second electrodes separated by a dielectric. Upon application of a time-varying potential having a frequency of 0.2 to 50 mHz across the electrodes, ionization occurs, causing an ion current flowing in relation to the image surface until the image surface and the biasing electrode are at the same potential, thus erasing any residual electrostatic image on the cylindrical surface. By providing a DC biasing voltage, the residual electrostatic image may be erased when equalization occurs, with the image cylinder maintaining a pre-charged potential.

Erase unit for ion deposition web-fed print engine

Electrically conductive magnetic toner is supplied to an electrostatic printing apparatus by dispensing it pneumatically from one of two different toner bottles mounted on dispenser blocks. The toner passes through a chute into a container having an air previous, toner impervious, bottom. The toner particles are fluidized in the container, and come into contact with the rotating surface of an applicator roller having interior magnets, and the amount of toner which stays on the applicator roller surface is controlled in part by rotating the surface past a metering blade. To periodically declump the toner, a mechanical element is depressed which reverses the direction of the applicator roller, and brings a scraper blade into contact with the surface of the applicator roller, and applies a high level of vacuum to remove scraped off toner.

Electrostatic printing apparatus with a hopper and applicator roller

It is possible to determine whether the correct business form parts have been properly provided in an outgoing package (e.g., mailing envelope) containing a plurality of parts, utilizing a magnetic detector capable of detecting magnetic toner within the package. Dense patterns of magnetic toner are imaged on portions of each of the business form parts, located at different positions on different parts. Then the parts are formed into a package (as by folding about fold lines into a self-contained mailer, or inserting into a mailing envelope), and the package is moved with respect to a magnetic detector. The magnetic detector senses the dense magnetic toner patterns within the package to determine whether all the correct parts are properly in the package by determining whether all business form parts in the package have the detectable magnetic toner indicia patterns on the predetermined portions. The dense patterns of magnetic toner are preferably in the form of solid toner rectangles disposed in a straight line configuration, and the package is moved in a straight line with respect to the detector. A multi-part business form is also provided, having dense patterns of magnetic toner and less dense alphanumeric indicia on the plural plies of the business form, which may be a self-contained mailer or parts inserted into a mailing envelope.

Package verification method

A method and apparatus provide enhanced longevity of the ion cartridge in an MIDAX (silent electric discharge) electrostatic imaging processing system. The conventional ion cartridge comprises a solid dielectric with driver and control electrodes on opposite sides, the second electrode defining a discharge region at the junction of the edge surface of the solid dielectric member. Alternating current is supplied to the electrodes to induce charged particle production electrical discharges. Gas is supplied to the discharge region to replace the vast majority of the air during charge particle generation. The gas is a mixture consisting essentially of nitrogen with an amount of argon, neon, xeon, or krypton effective to provide a catalyst for nitrogen ionization while preventing arcing. Typically, the gas is a mixture of nitrogen and argon in a ratio of about 5 to 1 to about 20 to 1 (e.g. about 10 to 1), with the total gas flow rate to the discharge region about 4.75-6.25 cubic feet per hour. The gas is supplied to the area between the ion cartridge and an imaging drum by a pair of gas manifolds at opposite ends of the drum, and a pair of spray tubes having numerous perforations along their length extending between the gas manifolds. Regulators precisely control the amount of nitrogen and argon supplied to the gas manifolds.

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Cherry Creek, NY, United States of America

Dennis C Pollutro