Texas Instruments Corporation

Texas Instruments Incorpated

Microsol Technologies Inc.

Deborah J Riley

Seung-Chul Song

Trace Quentin Hurd

Amitabh Jain

Brian Keith Kirkpatrick

Manoj Mehrotra

Antonio L P Rotondaro

Yuanning Chen

Terry J Bordelon

Christopher L Hinkle

Creighton T Buie

Judy Browder Shaw

Amitava Chatterjee

Mahalingam Nandakumar

Shashank Sureshchandra Ekbote

Lindsey H Hall

Jarvis Benjamin Jacobs

Weize W Xiong

Peijun Chen

Younsung Choi

Sue E Crank

Jinhan Choi

Borna J Obradovic

Brian Edward Hornung

Jong Shik Yoon

Karen H R Kirmse

Brian M Trentman

Shirin Siddiqui

Chunya Wu

Yun-Ju Lee

Jesus Israel Mejia Silva

An integrated circuit formed on a silicon substrate includes an NMOS transistor with n-channel raised source and drain (NRSD) layers adjacent to a gate of the NMOS transistor, a PMOS transistor with SiGe stressors in the substrate adjacent to a gate of the PMOS transistor, and an NPN heterojunction bipolar transistor (NHBT) with a p-type SiGe base formed in the substrate and an n-type silicon emitter formed on the SiGe base. The SiGe stressors and the SiGe base are formed by silicon-germanium epitaxy. The NRSD layers and the silicon emitter are formed by silicon epitaxy.

NPN heterojunction bipolar transistor in CMOS flow

MIM capacitors using low temperature sub-nanometer periodic stack dielectrics (SN-PSD) containing repeating units of alternating high dielectric constant materials sublayer and low leakage dielectric sublayer are provided. Every sublayer has thickness less than 1 nm (sub nanometer). The high dielectric constant materials could be one or more different materials. The low leakage dielectric materials could be one or more different materials. For the SN-PSD containing more than two different materials, those materials are deposited in sequence with the leakage current of the materials from the lowest to the highest and then back to the second-lowest, or with the energy band gap of the materials from the widest to the narrowest and then back to the second widest in each periodic cell. A layer of low leakage current dielectric materials is deposited on and/or under SN-PSD. The dielectric constant of SN-PSD is much larger than that of the component oxides and can be readily deposited at 250&#xb0; C. using atomic layer deposition (ALD). The ALD deposition cycle could be 20-1000 cycles. The deposition technology is not limited to ALD, could be thermal oxidation, chemical vapor deposition (CVD), plasma enhanced chemical vapor deposition (PECVD) and other thermal source assisted deposition.

Low temperature sub-nanometer periodic stack dielectrics

An integrated circuit and method having a first PMOS transistor with extension and pocket implants and with SiGe source and drains and having a second PMOS transistor without extension and without pocket implants and with SiGe source and drains. The distance from the SiGe source and drains to the gate of the first PMOS transistor is greater than the distance from the SiGe source and drains to the gate of the second PMOS transistor and the turn on voltage of the first PMOS transistor is at least 50 mV higher than the turn on voltage of the second PMOS transistor.

Embedded SiGe process for multi-threshold PMOS transistors

A method of fabricating Schottky barrier contacts for an integrated circuit (IC). A substrate including a silicon including surface is provided. A plurality of transistors are formed on the silicon including surface in at least one PMOS region and at least one NMOS region, where the plurality of transistors include at least one exposed p-type surface region and at least one exposed n-type surface region. Pre-silicide cleaning removes oxide from the exposed p-type surface regions and exposed n-type surface regions. A plurality of metals are deposited including Yb and Pt to form at least one metal layer on the substrate. The metal layer is heated to induce formation of an inhomogeneous silicide layer including both Ptsilicide and Ybsilicide on the exposed p-type and exposed n-type surface regions. Unreacted metal of the metal layer is stripped.

Devices having inhomogeneous silicide schottky barrier contacts

An integrated circuit containing PMOS transistors may be formed by forming a dual layer hard mask. A first layer of the hard mask is halogen-containing silicon nitride formed using a halogenated silane reagent. A second layer of the hard mask is silicon nitride formed on the first layer using halogen-free reagents. After source/drain cavities are etched in the PMOS transistors, a pre-epitaxial bake with hydrogen is performed. After SiGe epitaxial source/drain regions are formed, the hard mask is removed.

Method of CMOS manufacturing utilizing multi-layer epitaxial hardmask films for improved epi profile

A method of fabricating Schottky barrier contacts for an integrated circuit (IC). A substrate including a silicon including surface is provided having a plurality of transistors formed thereon, where the plurality of transistors include at least one exposed p-type surface region and at least one exposed n-type surface region on the silicon including surface. A plurality of metals are deposited including Yb and Pt to form at least one metal layer on the substrate. The metal layer is heated to induce formation of an inhomogeneous silicide layer including both Ptsilicide and Ybsilicide on the exposed p-type and n-type surface regions.

An integrated circuit containing PMOS transistors may be formed by forming a dual layer hard mask. A first layer of the hard mask is carbon-containing silicon nitride formed using a hydrocarbon reagent. A second layer of the hard mask is chlorine-containing silicon nitride formed on the first layer using a chlorinated silane reagent. After SiGe epitaxial source/drain regions are formed, the hard mask is removed using a wet etch which removes the second layer at a rate at least three times faster than the first layer.

Method of CMOS manufacturing utilizing multi-layer epitaxial hardmask films for improved gate spacer control

Method of CMOS manufacturing utilizing multi-layer epitaxial hardmask films for improved EPI profile

An integrated circuit having a replacement gate MOS transistor and a polysilicon resistor may be formed by removing a portion at the top surface of the polysilicon layer in the resistor area. A subsequently formed gate etch hard mask includes a MOS hard mask segment over a MOS sacrificial gate and a resistor hard mask segment over a resistor body. The resistor body is thinner than the MOS sacrificial gate. During the gate replacement process sequence, the MOS hard mask segment is removed, exposing the MOS sacrificial gate while at least a portion of the resistor hard mask segment remains over the resistor body. The MOS sacrificial gate is replaced by a replacement gate while the resistor body is not replaced.

ZTCR poly resistor in replacement gate flow

An integrated circuit (IC) includes a plurality of strained metal oxide semiconductor (MOS) devices that include a semiconductor surface having a first doping type, a gate electrode stack over a portion of the semiconductor surface, and source/drain recesses that extend into the semiconductor surface and are framed by semiconductor surface interface regions on opposing sides of the gate stack. A first epitaxial strained alloy layer (rim) is on the semiconductor surface interface regions, and is doped with the first doping type. A second epitaxial strained alloy layer is on the rim and is doped with a second doping type that is opposite to the first doping type that is used to form source/drain regions.

Strain-engineered MOSFETs having rimmed source-drain recesses

A method of forming stressed-channel NMOS transistors and strained-channel PMOS transistors forms p-type source and drain regions before an n-type source and drain dopant is implanted and a stress memorization layer is formed, thereby reducing the stress imparted to the n-channel of the PMOS transistors. In addition, a non-conductive layer is formed after the p-type source and drain regions are formed, but before the n-type dopant is implanted. The non-conductive layer allows shallower n-type implants to be realized, and also serves as a buffer layer for the stress memorization layer.

Method of forming a CMOS device with a stressed-channel NMOS transistor and a strained-channel PMOS transistor

A process for forming an integrated circuit with reduced sidewall spacers to enable improved silicide formation between minimum spaced transistor gates. A process for forming an integrated circuit with reduced sidewall spacers by first forming sidewall spacer by etching a sidewall dielectric and stopping on an etch stop layer, implanting source and drain dopants self aligned to the sidewall spacers, followed by removing a portion of the sidewall dielectric and removing the etch stop layer self aligned to the reduced sidewall spacers prior to forming silicide.

Silicide method

A method of removing silicon nitride over a semiconductor surface for forming shallow junctions. Sidewall spacers are formed along sidewalls of a gate stack that together define lightly doped drain (LDD) regions or source/drain (S/D) regions. At least one of the sidewall spacers, LDD regions and S/D regions include an exposed silicon nitride layer. The LDD or S/D regions include a protective dielectric layer formed directly on the semiconductor surface. Ion implanting implants the LDD regions or S/D regions using the sidewall spacers as implant masks. The exposed silicon nitride layer is selectively removed, wherein the protective dielectric layer when the sidewall spacers include the exposed silicon nitride layer, or a replacement protective dielectric layer formed directly on the semiconductor surface after ion implanting when the LDD or S/D regions include the exposed silicon nitride layer, protects the LDD or S/D regions from dopant loss due to etching during selectively removing.

Nitride removal while protecting semiconductor surfaces for forming shallow junctions

A method for fabricating a CMOS integrated circuit (IC) includes the step of providing a substrate having a semiconductor surface. A gate stack including a metal gate electrode on a metal including high-k dielectric layer is formed on the semiconductor surface. Dry etching is used to pattern the gate stack to define a patterned gate electrode stack having exposed sidewalls of the metal gate electrode. The dry etching forms post etch residuals some of which are deposited on the substrate. The substrate including the patterned gate electrode stack is exposed to a solution cleaning sequence including a first clean step including a first acid and a fluoride for removing at least a portion of the post etch residuals, wherein the first clean step has a high selectivity to avoid etching the exposed sidewalls of the metal gate electrode. A second clean after the first clean consists essentially of a fluoride which removes residual high-k material on the semiconductor surface.

Growing community of inventors

Murphy, TX, United States of America

Deborah J Riley