Fairchild Semiconductor Corporation

Alpha Omega Semiconductor Inc.

National Semiconductor Corporation

Fairchild Semiconductor Corporatiion

Daniel S Calafut

Hamza Yilmaz

Steven Paul Sapp

Yeeheng Lee

Madhur Bobde

Jongoh Kim

Hong Chang

Dean E Probst

Joseph Andrew Yedinak

Nathan Lawrence Kraft

Ashok Challa

Daniel Ng

Sik Lui

Christopher Boguslaw Kocon

Anup Bhalla

John Chen

Ji Pan

Thomas E Grebs

Gary M Dolny

Rodney S Ridley

Yi Qiang Su

Bruce Douglas Marchant

Daniel Marvin Kinzer

Xiaobin Wang

Izak Bencuya

Karthik Padmanabhan

Christopher Lawrence Rexer

Paul Thorup

Becky Losee

Robert Herrick

Madhur Bodbe

A semiconductor power device may include a lightly doped layer formed on a heavily doped layer. One or more devices are formed in the lightly doped layer. Each device includes a body region, a source region, and one or more gate electrodes formed in corresponding trenches in the lightly doped region. Each trench has a first dimension (depth), a a second dimension (width) and a third dimension (length). The body region is of opposite conductivity type to the lightly and heavily doped layers. An opening is formed between first and second trenches through an upper portion of the source region and a body contact region to the body region. A deep implant region of the second conductivity type is formed in the lightly doped layer below the body region. The deep implant region is vertically aligned to the opening and spaced away from a bottom of the opening.

Nano MOSFET with trench bottom oxide shielded and third dimensional P-body contact

Schottky structure fabrication includes forming two trenches in a semiconductor material. The trenches are separated from each other by a mesa. Sidewalls and a bottom surface of the trenches are lined with a dielectric material. A conductive material is disposed in the trenches lining the dielectric material on the sidewalls and the bottom surface. The conductive material on the bottom surface of the trenches is removed so that a first portion of conductive material remains on a first sidewall of each trench, and a second portion of conductive material remains on a second sidewall of each trench. The first and second portions of conductive material are electrically isolated from each other. The space between the first and second portions of the conductive material is filled with a trench filling insulator material and a Schottky contact is formed between the outermost sidewalls of the two trenches.

MOSFET with integrated schottky diode

A semiconductor power device may include a lightly doped layer formed on a heavily doped layer. One or more devices are formed in the lightly doped layer. Each device may include a body region, a source region, and one or more gate electrodes formed in corresponding trenches in the lightly doped region. Each of the trenches has a depth in a first dimension, a width in a second dimension and a length in a third dimension. The body region is of opposite conductivity type to the lightly and heavily doped layers. The source region is formed proximate the upper surface. One or more deep contacts are formed at one or more locations along the third dimension proximate one or more of the trenches. The contacts extend in the first direction from the upper surface into the lightly doped layer and are in electrical contact with the source region.

A power MOSFET device including a semiconductor layer, an active trench formed in the semiconductor layer and housing a dual oxide thickness trench gate structure where a bottom of the trench gate is isolated from a bottom of the active trench by a liner oxide layer having a first thickness, and a termination trench formed in the semiconductor layer apart from the active trench and housing a dual oxide thickness trench gate structure where a bottom of the trench gate is isolated from a bottom of the termination trench by the liner oxide layer having a second thickness. In one embodiment, the second thickness is greater than the first thickness. In another embodiment, the trench gate in each of the active trench and the termination trench is formed as a single polysilicon layer.

Dual oxide trench gate power MOSFET using oxide filled trench

In some embodiments, a normally on high voltage switch device ('normally on switch device') incorporates a trench gate terminal and buried doped gate region. In other embodiments, a surface gate controlled normally on high voltage switch device is formed with trench structures and incorporates a surface channel controlled by a surface gate electrode. The surface gate controlled normally on switch device may further incorporate a trench gate electrode and a buried doped gate region to deplete the conducting channel to aid in the turning off of the normally on switch device. The normally on switch devices thus constructed can be readily integrated with MOSFET devices and formed using existing high voltage MOSFET fabrication technologies.

Normally on high voltage switch

Aspects of the present disclosure describe a high density trench-based power. The active devices may have a two-step gate oxide. A lower portion may have a thickness that is larger than the thickness of an upper portion of the gate oxide. A lightly doped sub-body layer may be formed below a body region between two or more adjacent active device structures of the plurality. The sub-body layer extends from a depth of the upper portion of the gate oxide to a depth of the lower portion of the gate oxide It is emphasized that this abstract is provided to comply with rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.

Device structure and methods of making high density MOSFETs for load switch and DC-DC applications

Aspects of the present disclosure describe a high density trench-based power MOSFET with self-aligned source contacts. The source contacts are self-aligned with a first insulative spacer and a second insulative spacer, wherein the first spacer is resistant to an etching process that will selectively remove the material the second spacer is made from. It is emphasized that this abstract is provided to comply with rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.

High density trench-based power MOSFETs with self-aligned active contacts and method for making such devices

Aspects of the present disclosure describe a Schottky structure with two trenches formed in a semiconductor material. The trenches are spaced apart from each other by a mesa. Each trench may have first and second conductive portions lining the first and second sidewalls. The first and second portions of conductive material are electrically isolated from each other in each trench. The Schottky contact may be formed at any location between the outermost conductive portions. The Schottky structure may be formed in the active area or the termination area of a device die. It is emphasized that this abstract is provided to comply with rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.

Exemplary power semiconductor devices with features providing increased breakdown voltage and other benefits are disclosed.

Trench-based power semiconductor devices with increased breakdown voltage characteristics

A semiconductor device may have an active device region containing a plurality of active devices and a termination structure that surrounds the active device region. The termination structure includes a first conductive region that surrounds the active device region, an insulator region that surrounds the first conductive region, and a second conductive region that surrounds the first conductive region and the insulator region. The active device region and termination structure are formed into a semiconductor material of a first conductivity type. The first conductive region is electrically connected to a gate metal and the second conductive region is connected to a drain metal.

Semiconductor device with termination structure for power MOSFET applications

A Schottky diode includes first and second trenches formed in a semiconductor layer where the first and second trenches are lined with a thin dielectric layer and filled partially with a trench conductor layer with the remaining portion being filled with a first dielectric layer. Well regions are formed spaced-apart in a top portion of the semiconductor layer between the first and second trenches. A Schottky metal layer is formed on a top surface of the semiconductor layer between the first and second trenches. The Schottky diode is formed with the Schottky metal layer as the anode and the semiconductor layer between the first and second trenches as the cathode. The trench conductor layer in the first and second trenches is electrically connected to the anode of the Schottky diode. In one embodiment, the Schottky diode is formed integrated with a trench field effect transistor on the same semiconductor substrate.

Trench MOSFET with integrated Schottky barrier diode

Aspects of the present disclosure describe a high density trench-based power MOSFET with self-aligned source contacts. The source contacts are self-aligned with a first insulative spacer and a second insulative spacer, wherein the first spacer is resistant to an etching process that will selectively remove the material the second spacer is made from. Additionally, the active devices may have a two-step gate oxide, wherein a lower portion of the gate oxide has a thickness Tthat is larger than the thickness Tof an upper portion of the gate oxide. It is emphasized that this abstract is provided to comply with rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.

A method for forming a dual oxide thickness trench gate structure for a power MOSFET includes providing a semiconductor substrate; forming a first trench on a top surface of the substrate; forming a first oxide layer in the first trench where the first oxide layer has a first depth from the bottom of the first trench; forming a dielectric spacer along the sidewall of the first trench and on the first oxide layer; etching the first oxide layer exposed by the dielectric spacer to a second depth from the bottom of the first trench using the dielectric spacer as a mask where the second depth is lower than the first depth; removing the dielectric spacer; and forming a second oxide layer along the sidewall of the first trench above the first oxide layer where the second oxide layer has a thickness thinner than the thickness of the first oxide layer.

Method for forming dual oxide trench gate power MOSFET using oxide filled trench

Aspects of the present disclosure describe a high density trench-based power MOSFETs with self-aligned source contacts and methods for making such devices. The source contacts are self-aligned with spacers that are formed along the sidewall of the gate caps. Additionally, the active devices may have a two-step gate oxide. A lower portion may have a thickness that is larger than the thickness of an upper portion of the gate oxide. The two-step gate oxide combined with the self-aligned source contacts allow for the production of devices with a pitch in the deep sub-micron level. It is emphasized that this abstract is provided to comply with rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.

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Sunnyvale, CA, United States of America

Daniel S Calafut