International Business Machines Corporation

Globalfoundries Inc.

Elpis Technologies Inc.

Chun Wing Yeung

Chen Zhang

Choonghyun Lee

Jingyun Zhang

Shogo Mochizuki

Peng Xu

Kangguo Cheng

Heng Wu

Robin Hsin Kuo Chao

Zuoguang Liu

Chi-Chun Liu

Hemanth Jagannathan

Ruqiang Bao

Tenko Yamashita

Zhenxing Bi

Bruce Bennett Doris

Juntao Li

Michael A Guillorn

Sivananda K Kanakasabapathy

Fee Li Lie

Praneet Adusumilli

Hong He

Gauri V Karve

Derrick Liu

Jie Yang

Kristin Schmidt

Robin H Chao

Robinhsinku Chao

Robin Hsin-Kuo Chao

Ruilong Xie

Yann Mignot

Huiming Bu

Muthumanickam Sankarapandian

ChoongHyun Lee

Tenko Yamahita

Robin Hsin-Ku Chao

Xin Miao

Nicolas J Loubet

Ekmini Anuja De Silva

Lan Yu

Charan V Surisetty

Thamarai Selvi Devarajan

Noel Arellano

Richard Glen Southwick, Iii

Binglin Miao

Semiconductor devices and methods of forming the same include forming a stack of alternating first and second sacrificial layers. The first sacrificial layers are recessed relative to the second sacrificial layers. Replacement channel layers are grown from sidewalls of the first sacrificial layers. A first source/drain region is grown from the replacement channel layer. The recessed first sacrificial layers are etched away. A second source/drain region is grown from the replacement channel layer. The second sacrificial layers are etched away. A gate stack is formed between and around the replacement channel layers.

Replacement-channel fabrication of III-V nanosheet devices

A semiconductor device includes a first diffusion region having a first conductivity type, a first SiGe fin formed on the first diffusion region, a second diffusion region having a second conductivity type, and a second SiGe fin formed on the second diffusion region and including a central portion including a first amount of Ge, and a surface portion including a second amount of Ge which is greater than the first amount. A total width of the central portion and the surface portion is substantially equal to a width of the second diffusion region.

Semiconductor device and method of forming the semiconductor device

A semiconductor device and method for forming the same. The device comprises at least a dielectric layer, a two-dimensional (2D) material layer, a gate structure, and source/drain contacts. The 2D material layer contacts the dielectric layer. The gate structure contacts the 2D material layer. The source/drain contacts are disposed above the 2D material layer and contact the gate structure. The method includes forming a structure including at least a handle wafer, a 2D material layer, a gate structure in contact with the 2D material layer, an insulating layer, and a sacrificial layer. A portion of the sacrificial layer is etched. An inter-layer dielectric is formed in contact with the insulating layer and sidewalls of the sacrificial layer. The sacrificial layer and a portion of the insulating layer are removed. Source and drain contacts are formed in contact with the portion of the 2D material layer.

Self-aligned two-dimensional material transistors

Forming a first opening in a first double stacked fin and forming a second opening in a second double stacked fin, by removing a high silicon germanium layer, forming a low k spacer, removing a dummy gate, and removing portions of the low k spacer from an outer surface of the first double stacked fin, and an outer surface of the second double stacked fin. A structure including an upper fin of a double stacked fin separated from a lower fin of a double stacked fin by a low k spacer and by a p type field effect transistor work function metal layer (PFET WFM), where a horizontal lower surface of the upper fin is coplanar with a horizontal upper surface of the low k spacer and a horizontal lower surface of the low k spacer is coplanar with a horizontal upper surface of the PFET WFM.

Stacked upper fin and lower fin transistor with separate gate

Semiconductor device structures and techniques are provided for measuring contact resistance. A semiconductor device is disclosed including a first source/drain region and a contact disposed on the first source/drain region and configured to supply energy to the semiconductor device. A fin extends between the first source/drain region and a second source/drain region of the semiconductor device. A first contact material layer is disposed on the second source/drain region and a first active drain contact is disposed on the first contact material layer. A first sensor drain contact is also disposed on the first contact material layer. A second contact material layer is disposed on the second source/drain region and a second active drain contact is disposed on the second contact material layer. A third contact material layer is disposed on the second source/drain region and a second sensor drain contact is disposed on the third contact material layer.

Measurement of top contact resistance in vertical field-effect transistor devices

A semiconductor device includes a semiconductor wafer having one or more suspended nanosheet extending between first and second source/drain regions. A gate structure wraps around the nanosheet stack to define a channel region located between the source/drain regions. The semiconductor device further includes a first all-around source/drain contact formed in the first source/drain region and a second all-around source/drain contact formed in the second source/drain region. The first and second all-around source/drain contacts each include a source/drain epitaxy structure and an electrically conductive external portion that encapsulates the source/drain epitaxy structure.

Nanosheet FET including encapsulated all-around source/drain contact

A method of forming a semiconductor structure includes forming at least one fin disposed over a substrate, wherein sidewalls of the at least one fin includes a first portion proximate a top surface of the substrate having a tapered profile and a second portion disposed above the first portion. The method also includes forming a bottom source/drain region surrounding at least part of the first portion of the sidewalls of the at least one fin having the tapered profile and forming a bottom spacer disposed over a top surface of the bottom source/drain region surrounding at least part of the second portion of the sidewalls of the at least one fin. The at least one fin provides a channel for a vertical field-effect transistor.

Vertical field-effect transistor including a fin having sidewalls with a tapered bottom profile

Techniques for VFET gate length control are provided. In one aspect, a method of forming a VFET device includes: patterning fins in a substrate; forming first polymer spacers alongside opposite sidewalls of the fins; forming second polymer spacers offset from the fins by the first polymer spacers; removing the first polymer spacers selective to the second polymer spacers; reflowing the second polymer spacers to close a gap to the fins; forming a cladding layer above the second polymer spacers; removing the second polymer spacers; forming gates along opposite sidewalls of the fins exposed in between the bottom spacers and the cladding layer, wherein the gates have a gate length Lg set by removal of the second polymer spacers; forming top spacers above the cladding layer; and forming top source and drains above the top spacers. A VFET device is also provided.

Techniques for vertical FET gate length control

A semiconductor structure includes a substrate and a channel stack disposed over a portion of a top surface of the substrate, the channel stack including two or more nanosheet channels, inner spacers disposed above and below outer edges of the two or more nanosheet channels, work function metal disposed between the inner spacers above and below each of the two or more nanosheet channels, and a dielectric layer disposed between the work function metal and the inner spacers and two or more nanosheet channels. The semiconductor structure further includes source/drain regions disposed over the top surface of the substrate surrounding the channel stack and a gate region disposed over a top surface of the channel stack, the gate region including the work function metal and a gate metal disposed over the work function metal. The semiconductor structure further includes a capping layer and contacts.

Gate fill utilizing replacement spacer

Provided is a nanosheet semiconductor device. In embodiments of the invention, the nanosheet semiconductor device includes a channel nanosheet formed over a substrate. The nanosheet semiconductor device includes a buffer layer formed between the substrate and the channel nanosheet. The buffer layer has a lower conductivity than the channel nanosheet.

Bottom channel isolation in nanosheet transistors

A method is presented for forming a transistor having reduced parasitic contact resistance. The method includes forming a first device over a semiconductor structure, forming a second device adjacent the first device, forming an ILD over the first and second devices, and forming recesses within the ILD to expose the source/drain regions of the first device and the source/drain regions of the second device. The method further includes forming a first dielectric layer over the ILD and the top surfaces of the source/drain regions of the first and second devices, a chemical interaction between the first dielectric layer and the source/drain regions of the second device resulting in second dielectric layers formed over the source/drain regions of the second device, and forming an epitaxial layer over the source/drain regions of the first device after removing remaining portions of the first dielectric layer.

Maskless epitaxial growth of phosphorus-doped Si and boron-doped SiGe (Ge) for advanced source/drain contact

A method of forming a vertical transport fin field effect transistor is provided. The method includes forming a doped layer on a substrate, and forming a multilayer fin on the doped layer, where the multilayer fin includes a lower trim layer portion, an upper trim layer portion, and a fin channel portion between the upper and lower trim layer portions. A portion of the lower trim layer portion is removed to form a lower trim layer post, and a portion of the upper trim layer portion is removed to form an upper trim layer post. An upper recess filler is formed adjacent to the upper trim layer post, and a lower recess filler is formed adjacent to the lower trim layer post. A portion of the fin channel portion is removed to form a fin channel post between the upper trim layer post and lower trim layer post.

Approach to high-k dielectric feature uniformity

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Niskayuna, NY, United States of America

Chun Wing Yeung