Nxp Usa, Inc.

Freescale Semiconductor,inc.

Nxp B.v.

Other

Cornell Research Foundation Inc.

Bruce McRae Green

Darrell Glenn Hill

Karen Elizabeth Moore

Jenn Hwa Huang

James Allen Teplik

Bernhard Grote

Ibrahim Khalil

Olin L Hartin

Humayun Kabir

Yuanzheng Yue

Haldane S Henry

Matthias Passlack

Ellen Y Lan

Lakshminarayan Viswanathan

Joseph Staudinger

Chun-Li Liu

Charles E Weitzel

Enver Krvavac

David Cobb Burdeaux

Philippe Renaud

L Mali Mahalingam

Vikas Shilimkar

Lawrence Scott Klingbeil

Congyong Zhu

Hsin-Hua P Li

Kevin Kim

Jeonghyun Hwang

Colby Greg Rampley

Monte Gene Miller

William J Schaff

Weixiao Huang

Marcus R Ray

Fred Reece Clayton

Daniel Joseph Lamey

Jie Hu

Philip Li

Jenn-Hwa Huang

Phillip Li

A semiconductor device includes a semiconductor substrate with an upper surface and a channel, source and drain electrodes over the upper surface of the semiconductor substrate, a passivation layer between the source and drain electrodes, a first dielectric layer over the passivation layer, a gate electrode between the source and drain electrodes, and a conductive field plate adjacent to the gate electrode. The passivation layer includes a lower passivation sub-layer and an upper passivation sub-layer over the lower passivation sub-layer. The gate electrode includes a lower portion that extends through the passivation layer. The conductive field plate includes a first portion with a recessed region that extends through the upper passivation sub-layer but does not extend through the lower passivation sub-layer, and an overhanging portion that extends over an upper surface of the first dielectric layer.

Semiconductor device with a field plate having a recessed region and an overhanging portion and method of fabrication therefor

A wafer includes a substrate that includes a channel layer, a first active region, a second active region, and a saw street region between the first active region and the second active region. The wafer includes a first device formed on the substrate in the first active region. The first device includes a first portion of the channel layer. The wafer includes a second device formed on the substrate in the second active region. The second device includes a second portion of the channel layer. The wafer includes a conductive channel between the first active region and the second active region. The conductive channel is in the saw street of the wafer and includes a third portion of the channel layer.

Wafer with semiconductor devices and integrated electrostatic discharge protection

Placement of a field plate in a field-effect transistor is optimized by using multiple dielectric layers such that a first end of field plate is separated from a channel region of the transistor by a first set of one or more distinct dielectric material layers. A second end of the field plate overlies the channel region and a control electrode from which it is separated by the first set of dielectric layers and one or more additional dielectric layers. Relative positioning of the control electrode and the field plate are determined by a single processing step such that the field plate is self-aligned to the control electrode in order to reduce variations in transistor performance associated with manufacturing process variations.

Transistors with self-aligned source-connected field plates

An embodiment of a semiconductor device includes a semiconductor substrate, a first dielectric layer disposed over the upper surface of the semiconductor substrate, and a first current-carrying electrode and a second current-carrying electrode formed over the semiconductor substrate within openings formed in the first dielectric layer. A control electrode is formed over the semiconductor substrate and disposed between the first current-carrying electrode and a second current-carrying electrode and over the first dielectric layer. A first conductive element is formed over the first dielectric layer, adjacent the control electrode and between the control electrode and the second current-carrying electrode. A second dielectric layer is disposed over the control electrode and over the first conductive element. A second conductive element is disposed over the second dielectric layer and over the first conductive element. An opening in the second dielectric layer couples the first conductive element to the second conductive element.

Semiconductor device with conductive elements formed over dielectric layers and method of fabrication therefor

A transistor die includes input and output terminals and a source through-substrate via (TSV) between the input and output terminals. First and second primary drain contacts extend from the output terminal toward the input terminal past first and second sides, respectively, of the source TSV. An ancillary region is located adjacent to the source TSV, and boundaries of the ancillary region are defined by the source TSV, the first and second drain contacts, and one of the input terminal or the output terminal. The transistor further includes a primary transistor element, including a primary drain contact, a primary source contact, and a primary gate structure, located outside of the first ancillary region, and an ancillary transistor element, including an ancillary drain contact, an ancillary source contact, and an ancillary gate structure, located within the ancillary region.

Transistor die with primary and ancillary transistor elements

An integrated circuit includes an isolation test structure (ITS) formed in a non-active region. An electrical isolation between structures of the integrated circuit may be validated based on a measured resistance or conductivity across the ITS. In some embodiments the ITS includes interdigitated buffer layer structures. In some embodiments, the ITS is arranged in series with a test Through-substrate via (TSV). The test TSV is formed with a slower etch rate and smaller diameter than other standard TSVs of the integrated circuit and can be used to validate the formation of the standard TSVs based on measured resistance or conductivity thereof. By arranging the ITS and the test TSV in series, isolation of the integrated circuit and formation of TSVs in the integrated circuit can be validated using a single measurement.

Circuit die with isolation test structure

An embodiment of a semiconductor device includes a semiconductor substrate, a first dielectric layer, a first current-carrying electrode, and a second current-carrying electrode formed over the semiconductor substrate. A control electrode is formed over the semiconductor substrate and disposed between the first current-carrying electrode and the second current-carrying electrode. A conductive element formed over the first dielectric layer, adjacent the control electrode, and between the control electrode and the second current-carrying electrode, includes a first region formed a first distance from the upper surface of the semiconductor substrate and a second region formed a second distance from the upper surface of the semiconductor substrate. An insulating region is formed between the control electrode and the conductive element.

Semiconductor device with an insulating region formed between a control electrode and a conductive element and method of fabrication therefor

Placement of a field plate in a field-effect transistor is optimized by using multiple dielectric layers such that a first end of field plate is separated from a channel region of the transistor by a first set of one or more distinct dielectric material layers. A second end of the field plate overlies the channel region and a control electrode from which it is separated by the first set of dielectric layers and one or more additional dielectric layers.

Transistors with source-connected field plates

An embodiment of a semiconductor device includes a semiconductor substrate, a first dielectric layer disposed over the upper surface of the semiconductor substrate, and a first current-carrying electrode and a second current-carrying electrode formed over the semiconductor substrate within openings formed in the first dielectric layer. A control electrode is formed over the semiconductor substrate and disposed between the first current-carrying electrode and a second current-carrying electrode and over the first dielectric layer. A first conductive element is formed over the first dielectric layer, adjacent the control electrode and between the control electrode and the second current-carrying electrode. A second dielectric layer is disposed over the control electrode and over the first conductive element. A second conductive element is disposed over the second dielectric layer and over the first conductive element.

A transistor includes a source contact connected to a Through-Silicon Via (TSV). A drain contact is connected to a first pad. A gate structure is interposed between the source contact and the drain contact. A second pad is connected to the gate structure, the second pad comprising a first side diametrically opposed to a second side, and a third side interposed therebetween, the source contact proximal to the third side, a first portion of the first side and a second portion of the second side.

Transistor with center fed gate

Methods of fabricating a semiconductor device include providing a semiconductor substrate that includes a plurality of epitaxial layers, including a channel layer and a permanent cap over the channel layer, where the permanent cap defines an upper surface of the semiconductor substrate, and forming a sacrificial cap over the permanent cap in an active region of the device, where the sacrificial cap comprises a semiconductor material that includes aluminum. The method also includes forming one or more current carrying regions (e.g., source and drain regions) in the semiconductor substrate in the active region of the device by performing an ion implantation process to implant ions through the sacrificial cap, and into the semiconductor substrate, completely removing the sacrificial cap in the active region of the device, while refraining from removing the permanent cap, and forming one or more current carrying contacts over the one or more current carrying regions.

Methods for forming semiconductor devices using sacrificial capping and insulation layers

A device includes a substrate, an insulating layer that includes an etch stop layer formed over an upper surface of the substrate, a first conductive region formed over the insulating layer, and an opening formed within the substrate that extends from a lower surface of the substrate, through the upper surface of the substrate, and through at least a portion the insulating layer, terminating on the first conductive region. A method for forming the device includes forming the substrate, forming the insulating layer that includes the etch stop layer over the upper surface of the substrate, forming a first conductive region over the insulating layer; and forming an opening within the substrate that extends from the lower surface of the substrate, through the upper surface of the substrate, and through at least a portion the insulating layer, terminating on the first conductive region formed over the insulating layer.

Device with an etch stop layer and method therefor

A semiconductor device includes a base substrate, a doped region at an upper surface of the base substrate, and a transistor over the upper surface of the base substrate and formed from a plurality of epitaxially-grown semiconductor layers. The doped region includes one or more ion species, and has a lower boundary above a lower surface of the base substrate. The base substrate may be a silicon substrate, and the transistor may be a GaN HEMT formed from a plurality of heteroepitaxial layers that include aluminum nitride and/or aluminum gallium nitride. The doped region may be a diffusion barrier region and/or an enhanced resistivity region. The ion species may be selected from phosphorus, arsenic, antimony, bismuth, argon, helium, nitrogen, and oxygen. When the ion species includes oxygen, the doped region may include a silicon dioxide layer formed from annealing the doped region after introduction of the oxygen.

Semiconductor devices with doped regions functioning as enhanced resistivity regions or diffusion barriers, and methods of fabrication therefor

A semiconductor device includes a semiconductor substrate configured to include a channel, first and second ohmic contacts supported by the semiconductor substrate, in ohmic contact with a contact region formed within the semiconductor substrate, and spaced from one another for current flow between the first and second ohmic contacts through the channel, and first and second dielectric layers supported by the semiconductor substrate. At least one of the first and second ohmic contacts extends through respective openings in the first and second dielectric layers. The second dielectric layer is disposed between the first dielectric layer and a surface of the semiconductor substrate, and the second dielectric layer includes a wet etchable material having an etch selectivity to a dry etchant of the first dielectric layer.

Semiconductor device with selectively etched surface passivation

A semiconductor device includes a semiconductor substrate configured to include a channel, a gate supported by the semiconductor substrate to control current flow through the channel, a first dielectric layer supported by the semiconductor substrate and including an opening in which the gate is disposed, and a second dielectric layer disposed between the first dielectric layer and a surface of the semiconductor substrate in a first area over the channel. The gate may be configured to include a lateral overhang that is separated from an upper surface of the first dielectric layer.

Growing community of inventors

Gilbert, AZ, United States of America

Bruce McRae Green