International Business Machines Corporation

Birendra N Agarwala

Hazara Singh Rathore

Du Binh Nguyen

Timothy Dooling Sullivan

Hormazdyar M Dalal

Chih-Chao Yang

Lawrence Alfred Clevenger

Baozhen Li

Ronald G Filippi

Tom C Lee

Kaushik Chanda

Sudipta Kumar Ray

Paul Stephen McLaughlin

Jason Paul Gill

Andrew P Cowley

Anthony Correale, Jr

James Gardner Ryan

Kamalesh K Srivastava

Eric Gerhard Liniger

Erick G Walton

Paul A Totta

Brett H Engel

Richard Andre Wachnik

Arthur Bross

Karl J Puttlitz, Sr

Jawahar P Nayak

Nicholas G Koopman

Aziz M Ahsan

Adolf E Wirsing

Joseph G Schaefer

Eric M Coker

Li-Chung Lee

Conrad A Barile

Chunyan E Tian

Diana Llera-Hurlburt

Richard W Procter

Mark F Chadurjian

Sampath Purushothaman

Christopher Vincent Jahnes

Da-Yuan Shih

Jeffrey F Roeder

Thomas M Shaw

Xiao Hu Liu

Conal Eugene Murray

Vincent James McGahay

Chandrasekhar Narayan

William H Ma

Michael Wayne Lane

Madhav Datta

Henry Atkinson Nye, Iii

Ernest N Levine

Paul H Palmateer

Michael A Russak

Richard E Gegenwarth

Keith F Beckman

Brett H Engle

Alice H Cooper-Joselow

John F McGrath

Patrick M Miller

A metal interconnect structure in ultra low-k dielectrics is described having a capped interconnect layer; an interconnect feature with a contact via and a contact line formed in a dielectric layer, where the via is partially embedded into the interconnect layer; and a thin film formed on the dielectric layer and separating the dielectric layer from the contact line. A method of fabricating the interconnect structure is also described and includes forming a first dielectric on a capped interconnect element; forming a thin film over the first dielectric; forming a second dielectric on the thin film; forming a via opening on the second dielectric, the thin film and extending into the first dielectric; forming a line trench on a portion of the second dielectric; and filling the via opening and the line trench with a conductive material for forming a contact via and a contact line, where the contact via is partially embedded in the interconnect element.

Method of forming metal interconnect structures in ultra low-k dielectrics

A structure representative of a conductive interconnect of a microelectronic element is provided, which may include a conductive metallic plate having an upper surface, a lower surface, and a plurality of peripheral edges extending between the upper and lower surfaces, the upper surface defining a horizontally extending plane. The structure may also include a lower via having a top end in conductive communication with the metallic plate and a bottom end vertically displaced from the top end. A lower conductive or semiconductive element can be in contact with the bottom end of the lower via. An upper metallic via can lie in at least substantial vertical alignment with the lower conductive via, the upper metallic via having a bottom end in conductive communication with the metallic plate and a top end vertically displaced from the bottom end. The upper metallic via may have a width at least about ten times than the length of the metallic plate and about ten times smaller than the width of the metallic plate. The structure may further include an upper metallic line element in contact with the top end of the upper metallic via.

Structure for modeling stress-induced degradation of conductive interconnects

A microelectronic element such as a chip or microelectronic wiring substrate is provided which includes a plurality of conductive interconnects for improved resistance to thermal stress. At least some of the conductive interconnects include a metallic plate, a metallic connecting line and an upper metallic via. The metallic connecting line has an upper surface at least substantially level with an upper surface of the metallic plate, an inner end connected to the metallic plate at one of the peripheral edges, and an outer end horizontally displaced from the one peripheral edge. The metallic connecting line has a width much smaller than the width of the one peripheral edge of the metallic plate and has length greater than the width of the one peripheral edge. The upper metallic via has a bottom end in contact with the metallic connecting line at a location that is horizontally displaced from the one peripheral edge by at least about 3 microns (&#x3bc;m).

Structure for monitoring stress-induced degradation of conductive interconnects

A method for forming an interconnect structure, the interconnect structure comprising: a lower level wire having a side and a bottom, the lower level wire comprising: a lower core conductor and a lower conductive liner, the lower conductive liner on the side and the bottom of the lower level wire; an upper level wire having a side and a bottom, the upper level wire comprising an upper core conductor and an upper conductive liner, the upper conductive liner on the side and the bottom of the upper level wire; and the upper conductive liner in contact with the lower core conductor and also in contact with the lower conductive liner in a liner-to-liner contact region.

Dual damascene multi-level metallization

Structure and method for monitoring stress-induced degradation of conductive interconnects

Device and method of fabricating device. The device includes a dual damascene line having a metal line and a via, and a redundant liner arranged to divide the metal line. The method includes forming a trench in a metal stripe of a dual damascene line, depositing a barrier layer in the trench, and filling a remainder of the trench with metal.

Process for forming a redundant structure

An interconnect structure, comprising: a lower level wire having a side and a bottom, the lower level wire comprising: a lower core conductor and a lower conductive liner, the lower conductive liner on the side and the bottom of the lower level wire; an upper level wire having a side and a bottom, the upper level wire comprising an upper core conductor and an upper conductive liner, the upper conductive liner on the side and the bottom of the upper level wire; and the upper conductive liner in contact with the lower core conductor and also in contact with the lower conductive liner in a liner-to-liner contact region.

Dual-damascene metallization interconnection

An edge seal around the periphery of an integrated circuit device which environmentally protects the copper circuitry from cracks that may form in the low-k interlevel dielectric during dicing. The edge seal essentially constitutes a dielectric wall between the copper circuitry and the low-k interlevel dielectric near the periphery of the integrated circuit device. The dielectric wall is of a different material than the low-k interlevel dielectric.

Edge seal for a semiconductor device

The present invention provides an interconnect structure that includes a diffusion barrier which is positioned within the structure in a fashion that increases the reliability and lifetime of the interconnect structure.

Via barrier layers continuous with metal line barrier layers at notched or dielectric mesa portions in metal lines

A multilevel semiconductor integrated circuit (IC) structure including a first interconnect level including a layer of dielectric material over a semiconductor substrate, the layer of dielectric material comprising a dense material for passivating semiconductor devices and local interconnects underneath; multiple interconnect layers of dielectric material formed above the layer of dense dielectric material, each layer of dielectric material including at least a layer of low-k dielectric material; and, a set of stacked via-studs in the low-k dielectric material layers, each of said set of stacked via studs interconnecting one or more patterned conductive structures, a conductive structure including a cantilever formed in the low-k dielectric material. The dielectric layer of each of the multiple interconnection levels includes a soft low-k dielectric material, wherein the cantilever and set of stacked via-studs are integrated within the soft low-k dielectric material to increase resistance to thermal fatigue crack formation. In one embodiment, each of the set of stacked via-studs in the low-k dielectric material layers is provided with a cantilever, such that the cantilevers are interwoven by connecting a cantilever on one level to a bulk portion of the conductor line on adjacent levels of interconnection, thereby increasing flexibility of stacked via-studs between interconnection levels.

Stacked via-stud with improved reliability in copper metallurgy

An interconnect structure for a semiconductor device includes a metallization line formed within a low-k dielectric material, the metallization line being surrounded on bottom and side surfaces thereof by a liner material. An embedded dielectric cap is formed over a top surface of the metallization line, wherein the embedded dielectric cap has a sufficient thickness so as to separate a top surface of the liner material from a hardmask layer formed over the low-k dielectric material.

Structure and method for eliminating time dependent dielectric breakdown failure of low-k material

Method of making an edge seal for a semiconductor device

A wire interconnect structure for electrically and mechanically connecting an integrated circuit chip to a substrate and a process for manufacturing the same. The wire interconnect structure comprises an insulator layer disposed on an integrated circuit chip and an electrically conductive post extending through the insulator layer to the integrated circuit chip. The post has an elongated body, a bottom at one end of the body which is mechanically and electrically connected to the integrated circuit chip, and a top having a spherical shape at the opposite end of the body which extends outward from the insulator layer.

Wire interconnect structure for electrically and mechanically connecting an integrated circuit chip to a substrate

A two-step masking process is disclosed for forming a ball limiting metallurgy (BLM) pad structure for a solder joint interconnection used between a support substrate and a semiconductor chip. A solder non-wettable layer and a solder wettable layer are deposited on the surface of a support substrate or semiconductor chip which are to be connected. A phased transition layer is deposited between the wettable and non-wettable layers. A thin photo-resist mask defines an area of the solder wettable and phased layers which are etched to form a raised, wettable frustum cone portion. A second mask is deposited on the surface of the support substrate or semiconductor chip, and has an opening concentrically positioned about the frustum cone. Solder is deposited in the opening and covers the frustum cone and the area about its periphery. When solidified, the solder, acting as a mask, is used to sub-etch the underlying solder non-wettable layer thereby defining the BLM pad. When reflowed, the solder beads away from the surface of the solder non-wettable layer to form a ball which securely adheres about the frustum cone.

Ball limiting metalization process for interconnection

A method is provided for the fabrication of fuses within a semiconductor IC structure, which fuses are delectable by a laser pulse or a low voltage electrical pulse typically below 3.5 V to reroute the electrical circuitry of the structure to remove a faulty element. The fuses are formed on the surface of circuitry which is coplanar with a surrounding dielectric such as the circuitry formed by a Damascene method. A preferred fuse material is silicon-chrome-oxygen and the preferred circuitry is copper.

Method for providing electrically fusible links in copper interconnection

Growing community of inventors

Hopewell Junction, NY, United States of America

Birendra N Agarwala