Globalfoundries Inc.

Advanced Micro Devices Corporation

Globalfoundries Singapore Pte. Ltd.

Andreas Knorr

Ruilong Xie

Julien Frougier

Frank Scott Johnson

Ajey Poovannummoottil Jacob

Lars W Liebmann

Murat Kerem Akarvardar

Nigel Graeme Cave

Hui Zang

Steven R Soss

Edward J Nowak

Xiuyu Cai

Min-Hwa Chi

Daniel Chanemougame

Thorsten E Kammler

Michael John Hargrove

Andre P Labonte

Akif Sultan

Soon Yoeng Tan

Christopher Michael Prindle

Indradeep Sen

Doug H Lee

Min Gyu Sung

Hiroaki Niimi

Haiting Wang

Bipul C Paul

Bartlomiej Jan Pawlak

Yi Qi

Srikanth Balaji Samavedam

Scott C Johnson

Nicholas V Licausi

Puneet Harischandra Suvarna

Srinidhi Ramamoorthy

Angeline Ho Chye Ee

Angeline Ho

Hendry Renaldo

At least one method, apparatus and system disclosed herein involves forming local interconnect regions during semiconductor device manufacturing. A plurality of fins are formed on a semiconductor substrate. A gate region is over a portion of the fins. A trench silicide (TS) region is formed adjacent a portion of the gate region. The TS region comprises a first TS metal feature and a second TS metal feature. A bi-layer self-aligned contact (SAC) cap is formed over a first portion of the TS region and electrically coupled to a portion of the gate region. A portion of the bi-layer SAC cap is removed to form a first void. A first local interconnect feature is formed in the first void.

Methods, apparatus and system for a local interconnect feature over an active region in a finFET device

Disclosed are methods of forming a semiconductor structure including a bulk semiconductor substrate and, on the substrate, a fin-type field effect transistor (FINFET) with a uniform channel length and a below-channel buried insulator. In the methods, a semiconductor fin is formed with a sacrificial semiconductor layer between lower and upper semiconductor layers. During processing, the sacrificial semiconductor layer is replaced with dielectric spacer material (i.e., a buried insulator). The buried insulator functions as an etch stop layer when etching source/drain recesses, ensuring that they have vertical sidewalls and, thereby ensuring that the channel region has a uniform length. The buried insulator also provides isolation between channel region and the substrate below and prevents dopant diffusion into the channel region from a punch-through stopper (if present). Optionally, the buried insulator is formed so as to contain an air-gap. Also disclosed are structures resulting from the methods.

Fin-type field effect transistors with uniform channel lengths and below-channel isolation on bulk semiconductor substrates and methods

A method of forming a GAA FinFET, including: forming a fin on a substrate, the substrate having a STI layer formed thereon and around a portion of a FIN-bottom portion of the fin, the fin having a dummy gate formed thereover, the dummy gate having a gate sidewall spacer on sidewalls thereof; forming a FIN-void and an under-FIN cavity in the STI layer; forming first spacers by filling the under-FIN cavity and FIN-void with a first fill; removing the dummy gate, thereby exposing both FIN-bottom and FIN-top portions of the fin underneath the gate; creating an open area underneath the exposed FIN-top by removing the exposed FIN-bottom; and forming a second spacer by filling the open area with a second fill; wherein a distance separates a top-most surface of the second spacer from a bottom-most surface of the FIN-top portion. A GAA FinFET formed by the method is also disclosed.

Method of forming gate-all-around (GAA) FinFET and GAA FinFET formed thereby

A tri-gate FinFET device includes a fin that is positioned vertically above and spaced apart from an upper surface of a semiconductor substrate, wherein the fin has an upper surface, a lower surface opposite of the upper surface, a first side surface, and a second side surface opposite of the first side surface. The axis of the fin in a height direction of the fin is oriented substantially parallel to the upper surface of the semiconductor substrate, and the first side surface of the fin contacts an insulating material. A gate structure is positioned around the upper surface, the second side surface, and the lower surface of the fin, and a gate contact structure is conductively coupled to the gate structure.

Tri-gate FinFET device

Disclosed are methods of forming improved fin-type field effect transistor (FINFET) structures and, particularly, relatively tall single-fin FINFET structures that provide increased drive current over conventional single-fin FINFET structures. The use of such a tall single-fin FINFET provides significant area savings over a FINFET that requires multiple semiconductor fins to achieve the same amount of drive current. Furthermore, since only a single fin is used, only a single leakage path is present at the bottom of the device. Thus, the disclosed FINFET structures can be incorporated into a cell in place of multi-fin FINFETs in order to allow for cell height scaling without violating critical design rules or sacrificing performance.

Tall single-fin FIN-type field effect transistor structures and methods

A semiconductor structure including a first substantially U-shaped and/or H-shaped channel is disclosed. The semiconductor structure may further include a second substantially U-shaped and/or H-shaped channel positioned above the first channel. A method of forming a substantially U-shaped and/or H-shaped channel is also disclosed. The method may include forming a fin structure on a substrate where the fin structure includes an alternating layers of sacrificial semiconductor and at least one silicon layer or region. The method may further include forming additional silicon regions vertically on sidewalls of the fin structure. The additional silicon regions may contact the silicon layer or region of the fin structure to form the substantially U-shaped and/or H-shaped channel(s). The method may further include removing the sacrificial semiconductor layers and forming a gate structure around the substantially U-shaped and/or substantially H-shaped channels.

Transistors with H-shaped or U-shaped channels and method for forming the same

A device includes a first nano-sheet of a first semiconductor material. First source/drain regions are positioned adjacent ends of the first nano-sheet. A first dielectric material is positioned above the first source/drain regions. A second nano-sheet of a second semiconductor material is positioned above the first nano-sheet. Second source/drain regions are positioned adjacent ends of the second nano-sheet and above the first dielectric material. A gate structure has a first portion capacitively coupled to the first nano-sheet and a second portion capacitively coupled to the second nano-sheet. A first source/drain contact contacts a first portion of the second source/drain regions in a first region where the first and second source/drain regions do not vertically overlap. The first source/drain contact has a first depth that extends below a height of an upper surface of the first source/drain regions in a second region where the first and second source/drain regions vertically overlap.

Method of forming complementary nano-sheet/wire transistor devices with same depth contacts

The disclosure is directed to gate all-around integrated circuit structures, finFETs having a dielectric isolation, and methods of forming the same. The gate all-around integrated circuit structure may include a first insulator region within a substrate; a pair of remnant liner stubs disposed within the first insulator region; a second insulator region laterally adjacent to the first insulator region within the substrate; a pair of fins over the first insulator region, each fin in the pair of fins including an inner sidewall facing the inner sidewall of an adjacent fin in the pair of fins and an outer sidewall opposite the inner sidewall; and a gate structure substantially surrounding an axial portion of the pair of fins and at least partially disposed over the first and second insulator regions, wherein each remnant liner stub is substantially aligned with the inner sidewall of a respective fin of the pair of fins.

Integrated circuit structure, gate all-around integrated circuit structure and methods of forming same

A method of forming SRB finFET fins first with a cut mask that is perpendicular to the subsequent fin direction and then with a cut mask that is parallel to the fin direction and the resulting device are provided. Embodiments include forming a SiGe SRB on a substrate; forming a Si layer over the SRB; forming an NFET channel and a SiGe PFET channel in the Si layer; forming cuts through the NFET and PFET channels, respectively, and the SRB down to the substrate, the cuts formed on opposite ends of the substrate and perpendicular to the NFET and PFET channels; forming fins in the SRB and the NFET and PFET channels, the fins formed perpendicular to the cuts; forming a cut between the NFET and PFET channels, the cut formed parallel to the fins; filling the cut with oxide; and recessing the oxide down to the SRB.

Method and structure for SRB elastic relaxation

Tall single-fin fin-type field effect transistor structures and methods

One method disclosed herein includes, among other things, forming a gate contact opening in a layer of insulating material, wherein the gate contact opening is positioned at least partially vertically above a active region, the gate contact opening exposing a portion of at least a gate cap layer of a gate structure, performing at least one etching process to remove the gate cap layer and recess a sidewall spacer so as to thereby define a spacer cavity and expose at least an upper surface of a gate electrode within the gate contact opening, filling the spacer cavity with an insulating material while leaving the upper surface of the gate electrode exposed, and forming a conductive gate contact in the gate contact opening.

Methods of forming a gate contact above an active region of a semiconductor device

A three-dimensional transistor includes a semiconductor substrate, a fin coupled to the substrate, the fin including an active region across a top portion thereof, the active region including a source, a drain and a channel region therebetween. The transistor further includes a gate situated above the channel region, and a gate contact situated in the active region, no portion thereof being electrically coupled to the source or drain. The transistor is achieved by removing a portion of the source/drain contact situated beneath the gate contact during fabrication.

Three-dimensional semiconductor transistor with gate contact in active region

One illustrative method disclosed herein includes, among other things, forming a fin that is positioned above and vertically spaced apart from an upper surface of a semiconductor substrate, the fin having an upper surface, a lower surface and first and second side surfaces, wherein an axis of the fin in a height direction of the fin is oriented substantially parallel to the upper surface of the substrate, and wherein a first side surface of the fin contacts a first insulating material, forming a gate structure around the upper surface, the second side surface and the lower surface of the fin, and forming a gate contact structure that is conductively coupled to the gate structure.

Methods of forming a tri-gate FinFET device

Growing community of inventors

Wappingers Falls, NY, United States of America

Andreas Knorr