International Business Machines Corporation

Globalfoundries Inc.

Adra Carr

Kangguo Cheng

Alexander Reznicek

Ruilong Xie

Praneet Adusumilli

Oscar Van Der Straten

Pouya Hashemi

Takashi Ando

Choonghyun Lee

Nicolas J Loubet

Jingyun Zhang

Vimal Kumar Kamineni

Junli Wang

Dechao Guo

Ruqiang Bao

Heng Wu

Reinaldo Ariel Vega

Andrew Mark Greene

Lan Yu

Lawrence Alfred Clevenger

Juntao Li

Veeraraghavan S Basker

Chanro Park

Julien Frougier

Christian Lavoie

Injo Ok

Robert Russell Robison

Ekmini Anuja De Silva

Su Chen Fan

Nicholas Anthony Lanzillo

Indira P Seshadri

Kevin W Brew

Nicole A Saulnier

Ardasheir Rahman

Hari Prasad Amanapu

Nigel Graeme Cave

Prasad Bhosale

Karthik Yogendra

Yasir Sulehria

Shanti Pancharatnam

Steven Michael McDermott

A semiconductor device includes a substrate including designated source or drain (source/drain) regions. An active source/drain is in the designated source/drain regions, and a source/drain cap liner is on an upper surface of the active source/drain. The semiconductor device further includes trench silicide regions completely filed with a silicide material.

Liner-free resistance contacts and silicide with silicide stop layer

Techniques are provided to fabricate semiconductor devices having a nanosheet field-effect transistor device disposed on a semiconductor substrate. The nanosheet field-effect transistor device includes a nanosheet stack structure including a semiconductor channel layer and a source/drain region in contact with an end portion of the semiconductor channel layer of the nanosheet stack structure. A trench formed in the source/drain region is filled with a metal-based material. The metal-based material filling the trench in the source/drain region mitigates the effect of source/drain material overfill on the contact resistance of the semiconductor device.

Contact resistance reduction in nanosheet device structure

A method for forming a phase-change memory cell includes depositing a metal layer over a wafer such that the metal layer covers connection structures of the wafer. The method further includes removing a portion of the metal layer such that the connection structures of the wafer remain covered by a remaining portion of the metal layer. The method further includes forming a phase-change memory stack on a stack area of the remaining portion of the metal layer. The method further includes removing the remaining portion of the metal layer except in the stack area.

Phase change memory cell galvanic corrosion prevention

MOL non-SAC structures and techniques for formation thereof are provided. In one aspect, a method of forming a semiconductor device includes: patterning fins in a substrate; forming gates over the fins and source/drains offset by gate spacers; lining upper sidewalls of the gates with a first dielectric liner; depositing a source/drain metal; lining upper sidewalls of the source/drain metal with a second dielectric liner; depositing a dielectric over the gates and source/drains; forming a first via in the dielectric which exposes the second dielectric liner over a select source/drain; removing the second dielectric liner from the select source/drain; forming a second via in the dielectric which exposes the first dielectric liner over a select gate; removing the first dielectric liner from the select gate; forming a source/drain contact in the first via; and forming a gate contact in the second via. A semiconductor device is also provided.

Self-aligned contacts for MOL

Embodiments of the present invention are directed to reducing the effective capacitance between active devices at the contact level. In a non-limiting embodiment of the invention, an interlayer dielectric is replaced with a low-k material without damaging a self-aligned contact (SAC) cap. A gate can be formed over a channel region of a fin. The gate can include a gate spacer and a SAC cap. Source and drain regions can be formed adjacent to the channel region. A contact is formed on the SAC cap and on surfaces of the source and drain regions. A first dielectric layer can be recessed to expose a sidewall of the contact and a sidewall of the gate spacer. A second dielectric layer can be formed on the recessed surface of the first dielectric layer. The second dielectric layer can include a dielectric material having a dielectric constant less than the first dielectric layer.

Contact interlayer dielectric replacement with improved SAC cap retention

Semiconductor devices and methods of forming the same include forming a dummy gate on a stack of alternating channel layers and sacrificial layers. A spacer layer is formed over the dummy gate and the stack. Portions of the spacer layer on horizontal surfaces of the stack are etched away to form vertical spacers. Exposed portions of the stack are etched away. Semiconductor material is grown from exposed sidewalls of remaining channel layers to form source and drain structures that are constrained in lateral dimensions by the vertical spacers.

Spacer-confined epitaxial growth

Structures that include a field effect-transistor and methods of forming a structure that includes a field-effect transistor. A first field-effect transistor includes a first source/drain region, and a second field-effect transistor includes a second source/drain region. A first contact is arranged over the first source/drain region, and a second contact is arranged over the second source/drain region. A portion of a dielectric layer, which is composed of a low-k dielectric material, is laterally arranged between the first contact and the second contact.

Modified dielectric fill between the contacts of field-effect transistors

A method of forming a source/drain contact is provided. The method includes forming a sacrificial layer on a source/drain, and depositing an oxidation layer on the sacrificial layer. The method further includes heat treating the oxidation layer and the sacrificial layer to form a modified sacrificial layer. The method further includes forming a protective liner on the modified sacrificial layer, and depositing an interlayer dielectric layer on the protective liner. The method further includes forming a trench in the interlayer dielectric layer that exposes a portion of the protective liner.

Formation of wrap-around-contact to reduce contact resistivity

Techniques are provided for fabricating a semiconductor integrated circuit device which implement an interlayer dielectric (ILD) layer replacement process to replace an initial sacrificial ILD layer with a low-k ILD layer, while forming silicide or dielectric capping layers to protect source/drain contacts of field-effect transistor devices from etch damage during the ILD replacement process. For example, source/drain contact openings (e.g., trenches) are formed in a sacrificial ILD layer and metallic source/drain contacts are formed in the source/drain contact openings. Protective capping layers (e.g., metal-semiconductor alloy capping layers or dielectric capping layers) are formed on upper surfaces of the metallic source/drain contacts. The sacrificial ILD layer is removed using an etch process to etch down the sacrificial ILD layer selective to the protective capping layers, and a low-k ILD layer is formed in place of the removed sacrificial ILD layer.

Interlayer dielectric replacement techniques with protection for source/drain contacts

A method of forming a resistive random access memory device which contains uniform layer composition is provided. The method enables the in-situ deposition of a bottom electrode layer (i.e., a metal layer), a resistive switching element (i.e., at least one metal oxide layer), and a top electrode layer (i.e., a metal nitride layer and/or a metal layer) with compositional control. Resistive random access memory devices which contain uniform layer composition enabled by the in-situ deposition of the bottom electrode layer, the resistive switching element, and the top electrode layer provide significant benefits for advanced memory technologies.

ReRAM structure formed by a single process

A lithographic patterning method includes forming a multi-layer patterning material film stack on a semiconductor substrate. Forming the patterning material film stack includes forming a hard mask layer and forming a resist layer over the hard mask layer. The hard mask layer is formed such that an interface portion of the hard mask layer proximate the resist layer has a higher metal content than other portions of the hard mask layer. The method further includes exposing the patterning material film stack to patterning radiation to form a desired pattern in the resist layer, developing the pattern formed in the resist layer, etching the hard mask layer in accordance with the developed pattern, and removing remaining portions of the resist layer. The hard mask layer illustratively includes metal oxide, metal nitride and/or metal oxynitride, and may exhibit an elevated surface hydrophobicity due to its high metal content interface portion.

Patterning material film stack comprising hard mask layer having high metal content interface to resist layer

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Albany, NY, United States of America

Adra Carr