The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 11, 2021

Filed:

Aug. 29, 2019
Applicant:

Lydall Performance Materials (Us), Inc., Lancaster, PA (US);

Inventors:

Brian C. Lehr, Lancaster, PA (US);

Jeffery L. Barrall, Lititz, PA (US);

John S. Forry, Lancaster, PA (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
F16L 59/04 (2005.12); B32B 1/06 (2005.12); B32B 5/22 (2005.12); B32B 5/02 (2005.12); F28F 9/20 (2005.12); B32B 15/18 (2005.12); B32B 15/02 (2005.12); B32B 3/30 (2005.12); F16L 59/02 (2005.12); B32B 3/28 (2005.12); B32B 5/26 (2005.12); B32B 15/20 (2005.12); B32B 15/14 (2005.12); B32B 38/00 (2005.12); F16L 59/08 (2005.12); B32B 37/10 (2005.12); B32B 38/16 (2005.12);
U.S. Cl.
CPC ...
F16L 59/04 (2012.12); B32B 1/06 (2012.12); B32B 3/28 (2012.12); B32B 3/30 (2012.12); B32B 5/028 (2012.12); B32B 5/22 (2012.12); B32B 5/26 (2012.12); B32B 15/02 (2012.12); B32B 15/14 (2012.12); B32B 15/18 (2012.12); B32B 15/20 (2012.12); B32B 37/1018 (2012.12); B32B 38/164 (2012.12); F16L 59/029 (2012.12); F16L 59/08 (2012.12); F28F 9/20 (2012.12); B32B 2038/166 (2012.12); B32B 2250/40 (2012.12); B32B 2262/101 (2012.12); B32B 2262/105 (2012.12); B32B 2307/304 (2012.12); B32B 2307/306 (2012.12); B32B 2605/00 (2012.12);
Abstract

A method of making a lightweight thermal shield that includes obtaining a mold having a shaped support screen with a molding surface configured to allow the passage of air and moisture therethrough, and with the mold being adapted for drawing a vacuum from behind the support screen. The method also includes applying a wet insulation material onto the molding surface of the support screen and drawing a vacuum to withdraw moisture through the support screen and consolidate a layer of insulation material on top the molding surface. The method further includes removing the consolidated layer of insulation material from off the molding surface, installing the consolidated layer of insulation material into an outer shell layer, and drying the consolidated layer of insulation material within the outer shell layer to form a lightweight core insulation layer.


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