The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 19, 2018

Filed:

Oct. 06, 2014
Applicant:

Toyota Jidosha Kabushiki Kaisha, Toyota-shi, Aichi-ken, JP;

Inventor:

Yuki Aoki, Nisshin, JP;

Assignee:

TOYOTA JIDOSHA KABUSHIKI KAISHA, Toyota-shi, Aichi-ken, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01J 23/10 (2006.01); B01J 23/00 (2006.01); B01J 23/46 (2006.01); B01J 35/00 (2006.01); B01J 23/63 (2006.01); B01D 53/94 (2006.01); B01J 37/02 (2006.01); B01J 23/44 (2006.01); B01J 35/04 (2006.01); F01N 3/10 (2006.01);
U.S. Cl.
CPC ...
B01J 23/464 (2013.01); B01D 53/945 (2013.01); B01J 23/10 (2013.01); B01J 23/44 (2013.01); B01J 23/63 (2013.01); B01J 35/0006 (2013.01); B01J 35/04 (2013.01); B01J 37/0244 (2013.01); B01J 37/0248 (2013.01); B01D 2255/1023 (2013.01); B01D 2255/1025 (2013.01); B01D 2255/2065 (2013.01); B01D 2255/20715 (2013.01); B01D 2255/40 (2013.01); B01D 2255/407 (2013.01); B01D 2255/908 (2013.01); B01D 2255/9022 (2013.01); B01D 2255/9032 (2013.01); B01D 2255/9155 (2013.01); B01D 2258/014 (2013.01); B01J 2523/00 (2013.01); F01N 3/101 (2013.01); F01N 2510/0684 (2013.01); Y02T 10/22 (2013.01);
Abstract

A catalytic converter includes a substrate () and a catalyst layer (). The catalyst layer includes a bottom catalyst layer (), a first top catalyst layer () and a second top catalyst layer (). The second top catalyst layer is provided on a downstream side relative to the first top catalyst layer. The first top catalyst layer is made of a ceria-free zirconia composite oxide support and rhodium. The second top catalyst layer is made of a ceria-containing zirconia composite oxide support and rhodium. The first top catalyst layer has a length that is X % of the entire length of the substrate. The second top catalyst layer has a length that is 100−X % of the entire length of the substrate. A ratio of a density of rhodium in the first top catalyst layer to a density of rhodium in the second top catalyst layer is at least 1 and at most 3.


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