The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 05, 2018

Filed:

Mar. 16, 2016
Applicant:

Nitto Denko Corporation, Ibaraki-shi, Osaka, JP;

Inventors:

Keisuke Taihaku, Ibaraki, JP;

Katsuya Kume, Ibaraki, JP;

Toshiaki Okuno, Ibaraki, JP;

Izumi Ozeki, Ibaraki, JP;

Tomohiro Omure, Ibaraki, JP;

Takashi Ozaki, Ibaraki, JP;

Assignee:

NITTO DENKO CORPORATION, Ibaraki-shi, Osaka, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01F 1/053 (2006.01); B22F 1/02 (2006.01); B22F 3/02 (2006.01); B22F 3/10 (2006.01); H01F 41/02 (2006.01); H01F 1/42 (2006.01); C22C 38/00 (2006.01); B22F 1/00 (2006.01); B22F 5/00 (2006.01); B22F 3/16 (2006.01); H01F 1/06 (2006.01); B22F 3/24 (2006.01);
U.S. Cl.
CPC ...
H01F 1/0536 (2013.01); B22F 1/0062 (2013.01); B22F 1/02 (2013.01); B22F 3/02 (2013.01); B22F 3/1021 (2013.01); B22F 3/16 (2013.01); B22F 5/006 (2013.01); C22C 38/002 (2013.01); C22C 38/005 (2013.01); H01F 1/06 (2013.01); H01F 1/42 (2013.01); H01F 41/0266 (2013.01); B22F 2001/0066 (2013.01); B22F 2003/248 (2013.01); B22F 2201/01 (2013.01); B22F 2301/45 (2013.01); B22F 2302/45 (2013.01); B22F 2998/10 (2013.01); B22F 2999/00 (2013.01); C22C 2202/02 (2013.01);
Abstract

There are provided a rare-earth permanent magnet and a manufacturing method thereof capable of preventing deterioration of magnet properties. In the method, magnet material is milled into magnet powder. Next, a mixture is prepared by mixing the magnet powder and a binder made of long-chain hydrocarbon and/or of a polymer or a copolymer consisting of monomers having no oxygen atoms. Next, the mixture is formed into a sheet-like shape so as to obtain a green sheet. After that, the green sheet is held for a predetermined length of time at binder decomposition temperature in a non-oxidizing atmosphere so as to remove the binder by causing depolymerization reaction or the like to the binder, which turns into monomer. The green sheet from which the binder has been removed is sintered by raising temperature up to sintering temperature. Thereby a permanent magnetis obtained.


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