The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 08, 2018

Filed:

Aug. 26, 2015
Applicant:

Rolls-royce Plc, London, GB;

Inventors:

David Stafford Rickerby, Derby, GB;

Robert Edward Jones, Sheffield, GB;

Christine Chalk, Crawley, GB;

Assignee:

ROLLS-ROYCE plc, London, GB;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C25D 5/50 (2006.01); C23C 14/08 (2006.01); C23C 14/30 (2006.01); C23C 28/00 (2006.01); F01D 5/28 (2006.01); C23C 4/11 (2016.01); B23K 26/00 (2014.01); C22F 1/00 (2006.01); C22F 1/10 (2006.01); C25D 7/00 (2006.01); B23K 15/00 (2006.01); B23K 26/08 (2014.01); B23K 26/354 (2014.01); B23K 101/00 (2006.01); B23K 101/34 (2006.01); B23K 103/18 (2006.01);
U.S. Cl.
CPC ...
C23C 14/081 (2013.01); B23K 15/00 (2013.01); B23K 15/0006 (2013.01); B23K 26/0006 (2013.01); B23K 26/0081 (2013.01); B23K 26/0084 (2013.01); B23K 26/08 (2013.01); B23K 26/354 (2015.10); C22F 1/008 (2013.01); C22F 1/10 (2013.01); C23C 4/11 (2016.01); C23C 14/08 (2013.01); C23C 14/083 (2013.01); C23C 14/30 (2013.01); C23C 28/321 (2013.01); C23C 28/3215 (2013.01); C23C 28/345 (2013.01); C23C 28/347 (2013.01); C23C 28/3455 (2013.01); C25D 5/50 (2013.01); C25D 7/008 (2013.01); F01D 5/288 (2013.01); B23K 2201/001 (2013.01); B23K 2201/34 (2013.01); B23K 2203/26 (2015.10); F05D 2230/313 (2013.01); F05D 2230/40 (2013.01); F05D 2230/90 (2013.01); F05D 2300/143 (2013.01); F05D 2300/175 (2013.01); F05D 2300/2118 (2013.01);
Abstract

A thermal barrier coated metallic article includes a platinum-group metal enriched outer layer on the article. The surface of the outer layer has a microstructure including a plurality of projections extending away from the metallic article. A thin adherent layer of oxide is formed on the outer layer of the metallic article. A ceramic coating is provided on the oxide layer on the surface on and around the projections. The ceramic coating includes a plurality of columnar ceramic grains which extend through the full thickness of the ceramic coating. The grains are arranged in clusters separated by gaps. The grains deposited around the projections are generally blocked. The projections reduce the stress in the ceramic coating near the interface with the adherent layer of oxide and also reduce the stress in the adherent layer of oxide and hence increase the working life of the thermal barrier coating system.


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