The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 01, 2018

Filed:

Sep. 04, 2014
Applicant:

Zpower, Llc, Camarillo, CA (US);

Inventors:

Hieu Duong, Rosemead, CA (US);

George Adamson, Princeton Junction, NJ (US);

Assignee:

ZPower, LLC, Camarillo, CA (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 47/00 (2006.01); B29C 47/06 (2006.01); H01M 2/14 (2006.01); H01M 2/16 (2006.01); H01M 10/32 (2006.01); B29K 29/00 (2006.01); B29K 81/00 (2006.01); B29K 105/24 (2006.01); B29L 7/00 (2006.01); B29L 31/34 (2006.01);
U.S. Cl.
CPC ...
H01M 2/145 (2013.01); B29C 47/0004 (2013.01); B29C 47/0009 (2013.01); B29C 47/06 (2013.01); H01M 2/166 (2013.01); H01M 2/1653 (2013.01); H01M 2/1686 (2013.01); B29K 2023/06 (2013.01); B29K 2029/04 (2013.01); B29K 2081/00 (2013.01); B29K 2105/243 (2013.01); B29K 2995/0007 (2013.01); B29K 2995/0077 (2013.01); B29K 2995/0097 (2013.01); B29L 2007/00 (2013.01); B29L 2031/3468 (2013.01); H01M 10/32 (2013.01);
Abstract

A multi-functional battery separator comprises two or more active separator layers deposited from different polymer solutions to form a multilayered unitary structure comprising a free-standing film, a multiplex film on one side of a porous substrate, or separate films or multiplex films on opposite sides of a porous substrate. In a preferred embodiment, the cascade coating method is used to simultaneously deposit the active separator layers wet so that the physical, electrical and morphological changes associated with the polymer drying out process are avoided or minimized. The multi-functional separator is inexpensive to fabricate, exhibits enhanced ionic conductivity and ionic barrier properties, and eliminates gaps between individual layers in a separator stack that can contribute to battery failure.


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