The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 16, 2018

Filed:

Jul. 15, 2011
Applicants:

Suvankar Mishra, Carrollton, TX (US);

John R. Mccullough, Weatherford, TX (US);

Mark Chris, Dallas, TX (US);

Stanley B. Woychesin, McKinney, TX (US);

Inventors:

Suvankar Mishra, Carrollton, TX (US);

John R. McCullough, Weatherford, TX (US);

Mark Chris, Dallas, TX (US);

Stanley B. Woychesin, McKinney, TX (US);

Assignee:

Textron Innovations Inc., Providence, RI (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B32B 3/12 (2006.01); B29C 44/04 (2006.01); B29C 44/12 (2006.01); B29C 70/86 (2006.01); B32B 5/18 (2006.01); B32B 5/24 (2006.01); B32B 5/26 (2006.01); B32B 7/02 (2006.01); B32B 7/12 (2006.01); B32B 27/06 (2006.01); B32B 27/08 (2006.01); B32B 27/12 (2006.01); B32B 3/04 (2006.01); B32B 3/26 (2006.01);
U.S. Cl.
CPC ...
B29C 44/0415 (2013.01); B29C 44/128 (2013.01); B29C 70/865 (2013.01); B32B 3/04 (2013.01); B32B 3/12 (2013.01); B32B 3/263 (2013.01); B32B 5/18 (2013.01); B32B 5/245 (2013.01); B32B 5/26 (2013.01); B32B 7/02 (2013.01); B32B 7/12 (2013.01); B32B 27/065 (2013.01); B32B 27/08 (2013.01); B32B 27/12 (2013.01); B32B 2262/101 (2013.01); B32B 2262/106 (2013.01); B32B 2307/542 (2013.01); B32B 2605/18 (2013.01); Y02T 50/433 (2013.01); Y10T 428/24149 (2015.01); Y10T 428/249953 (2015.04);
Abstract

A composite structure includes a first face sheet, a second face sheet, and a foam member located between the first face sheet and the second face sheet. The foam member has a molded contour, the mold contour being configured to provide tooling surface for at least one of the first face sheet and the second face sheet prior to curing of the composite structure. A method of making the foam member includes creating a mold tool having an interior surface which resembles the desired outer contour of the foam member. A mixture is poured into a pour opening in the mold tool. The mixture is allowed to polymerize into a foam as the foam expands and distributes within the mold tool. Vent openings in the mold tool are selectively tailored to control the density of the foam member. The foam member is cured in the mold tool.


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