The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 19, 2017

Filed:

Nov. 02, 2012
Applicant:

Alstom Technology Ltd, Baden, CH;

Inventors:
Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B23K 26/32 (2014.01); B22F 3/00 (2006.01); B22F 3/105 (2006.01); C22C 19/05 (2006.01); B22F 3/15 (2006.01); B22F 9/08 (2006.01); C22C 1/04 (2006.01); B33Y 10/00 (2015.01); B33Y 40/00 (2015.01); B22F 3/24 (2006.01);
U.S. Cl.
CPC ...
B22F 3/008 (2013.01); B22F 3/1055 (2013.01); B22F 3/15 (2013.01); B22F 9/082 (2013.01); C22C 1/0433 (2013.01); C22C 19/056 (2013.01); B22F 2003/1056 (2013.01); B22F 2003/1057 (2013.01); B22F 2003/248 (2013.01); B22F 2999/00 (2013.01); B33Y 10/00 (2014.12); B33Y 40/00 (2014.12); Y02P 10/295 (2015.11);
Abstract

A process for producing a crack-free and dense three-dimensional article of a gamma-prime precipitation-strengthened nickel-base superalloy, with more than 6 wt. % of [2 Al (wt. %)+Ti (wt. %)], which involves: (a) preparing a powder layer of a gamma-prime precipitation-strengthened nickel-based alloy material, with uniform thickness on a SLM apparatus substrate plate, or on a previously processed powder layer; (b) melting the prepared powder layer by scanning with a focused laser beam an article cross section area according to a three-dimensional sliced model with calculated cross sections, stored in the SLM control unit; (c) lowering the substrate plate by one layer thickness; and (d) repeating (a) to (c) until reaching a final cross section according to the three-dimensional sliced model, wherein, for (b), the laser power, focus diameter of the focal spot, and scan speed of the focused laser beam are adjusted to obtain heat dissipation welding.


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