The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 12, 2017

Filed:

Aug. 03, 2016
Applicant:

Rolls-royce Plc, London, GB;

Inventor:

Matthew D Tucker, Bristol, GB;

Assignee:

ROLLS-ROYCE plc, London, GB;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 3/105 (2006.01); B28B 1/00 (2006.01); B33Y 10/00 (2015.01); F01D 25/12 (2006.01); F01D 9/04 (2006.01); B29C 67/00 (2017.01); B33Y 70/00 (2015.01); B33Y 80/00 (2015.01); B22F 5/04 (2006.01); B22F 5/10 (2006.01); F01D 5/14 (2006.01); F01D 5/18 (2006.01); F01D 5/28 (2006.01);
U.S. Cl.
CPC ...
F01D 9/041 (2013.01); B22F 3/1055 (2013.01); B29C 67/0077 (2013.01); B33Y 10/00 (2014.12); B33Y 70/00 (2014.12); B33Y 80/00 (2014.12); F01D 5/187 (2013.01); F01D 25/12 (2013.01); B22F 5/04 (2013.01); B22F 5/10 (2013.01); B22F 2003/1059 (2013.01); B22F 2999/00 (2013.01); B28B 1/001 (2013.01); F01D 5/147 (2013.01); F01D 5/18 (2013.01); F01D 5/284 (2013.01); F05D 2220/32 (2013.01); F05D 2230/20 (2013.01); F05D 2230/30 (2013.01); F05D 2230/31 (2013.01); F05D 2250/20 (2013.01); F05D 2250/291 (2013.01); F05D 2260/22141 (2013.01); Y02P 10/295 (2015.11);
Abstract

A method for the manufacture of a component having an internal cavity and an array of pedestals extending into the cavity includes; defining external and core geometries of the component; using a powder-bed additive layer manufacturing method, building the component from a plurality of layers laid on a first-plane; and removing excess powder from the core in a first powder extraction direction along the first-plane. The core geometry is adapted for improved powder removal; including a main core passage, an array of pedestals extending into the passage and passage wall extending from the first-plane, one or more pedestals coinciding with the passage wall, having a cross-section in a plane parallel to the first-plane which is altered with respect to the cross-section of non-coinciding pedestals to extend a face of the pedestal which faces away from the powder extraction direction to intersect the passage wall at an obtuse angle.


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