The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 21, 2017

Filed:

Mar. 22, 2016
Applicant:

Mitsubishi Rayon Co., Ltd., Chiyoda-ku, JP;

Inventors:

Hiroto Tatsuno, Aichi, JP;

Kazuhiro Sumioka, Aichi, JP;

Tadao Samejima, Aichi, JP;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 4/86 (2006.01); H01M 4/88 (2006.01); H01M 4/96 (2006.01); D21H 13/50 (2006.01); D21H 17/46 (2006.01); D21H 19/24 (2006.01); D21H 25/06 (2006.01); H01M 8/0234 (2016.01); H01M 8/1018 (2016.01);
U.S. Cl.
CPC ...
H01M 4/8885 (2013.01); D21H 13/50 (2013.01); D21H 17/46 (2013.01); D21H 19/24 (2013.01); D21H 25/06 (2013.01); H01M 4/8605 (2013.01); H01M 4/8652 (2013.01); H01M 4/8807 (2013.01); H01M 4/8875 (2013.01); H01M 4/96 (2013.01); H01M 8/0234 (2013.01); H01M 2008/1095 (2013.01); Y02P 70/56 (2015.11);
Abstract

According to the present invention, a porous electrode substrate with greater sheet strength, lower production cost, and excellent gas permeability and conductivity as well as its manufacturing method are provided. Also provided are a precursor sheet for forming such a substrate, and a membrane electrode assembly and a polymer electrolyte fuel cell containing such a substrate. The method for manufacturing such a porous electrode substrate includes the following steps [1]˜[3]: [1] a step for manufacturing a sheet material in which short carbon fibers (A) are dispersed; [2] a step for manufacturing a precursor sheet by adding a water-soluble phenolic resin and/or water-dispersible phenolic resin to the sheet material; and [3] a step for carbonizing the precursor sheet at a temperature of 1000° C. or higher. The present invention also relates to a porous electrode substrate obtained by such a manufacturing method as well as a precursor sheet to be used for manufacturing the substrate, a membrane electrode assembly and a polymer electrolyte fuel cell.


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