The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 14, 2017

Filed:

Apr. 10, 2013
Applicant:

General Electric Company, Schenectady, NY (US);

Inventors:

Padmaja Parakala, Karnataka, IN;

Surinder Singh Pabla, Greer, SC (US);

Joshua Lee Margolies, Niskayuna, NY (US);

James Anthony Ruud, Delmar, NY (US);

Krishnamurthy Anand, Karnataka, IN;

Jon Conrad Schaeffer, Simpsonville, SC (US);

Assignee:

General Electric Company, Schenectady, NY (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
F01D 25/00 (2006.01); C23C 4/08 (2016.01); C23C 4/10 (2016.01); C23C 28/00 (2006.01); C04B 35/486 (2006.01); C04B 35/50 (2006.01); C23C 4/02 (2006.01); C23C 4/11 (2016.01); C23C 4/134 (2016.01); F01D 5/28 (2006.01);
U.S. Cl.
CPC ...
F01D 25/005 (2013.01); C04B 35/486 (2013.01); C04B 35/50 (2013.01); C23C 4/02 (2013.01); C23C 4/11 (2016.01); C23C 4/134 (2016.01); C23C 28/3215 (2013.01); C23C 28/3455 (2013.01); C04B 2235/3224 (2013.01); C04B 2235/3225 (2013.01); C04B 2235/3227 (2013.01); C04B 2235/3244 (2013.01); C04B 2235/96 (2013.01); C04B 2235/9607 (2013.01); F01D 5/288 (2013.01); Y10T 428/24471 (2015.01); Y10T 428/24942 (2015.01); Y10T 428/31678 (2015.04);
Abstract

A method for fabricating thermal barrier coatings. The thermal barrier coatings are produced with a fine grain size by reverse co-precipitation of fine powders. The powders are then sprayed by a solution plasma spray that partially melts the fine powders while producing a fine grain size with dense vertical cracking. The coatings comprise at least one of 45%-65% YbOthe balance zirconia (zirconium oxide), Yb/Y/Hf/Ta the balance zirconia (zirconium oxide) and 2.3-7.8% La, 1.4-5.1% Y and the balance zirconia (zirconium oxide) and are characterized by a thermal conductivity that is about 25-50% lower than that of thermal barrier coatings comprising YSZ. The thermal barrier coatings also are characterized by at least one of excellent erosion resistance, fracture toughness and abrasion resistance.


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