The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 14, 2017

Filed:

Oct. 05, 2015
Applicant:

Encell Composites, Llc, Naples, FL (US);

Inventors:

Anthony M. Cialone, Naples, FL (US);

Michael Grubb, Westerville, OH (US);

Assignee:

ENCELL COMPOSITES, LLC, Naples, FL (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
E01B 3/46 (2006.01); C08K 3/36 (2006.01); C08L 9/06 (2006.01); E01B 3/44 (2006.01); C08G 18/10 (2006.01); B29C 43/00 (2006.01); B29C 70/02 (2006.01); C08J 3/20 (2006.01); C08J 5/00 (2006.01); C08L 21/00 (2006.01); C08K 7/02 (2006.01); B29C 43/18 (2006.01); B29C 43/20 (2006.01); B29K 21/00 (2006.01); B29K 75/00 (2006.01); B29K 105/08 (2006.01); B29K 105/16 (2006.01); B29K 105/26 (2006.01); B29K 309/08 (2006.01); B29K 509/00 (2006.01);
U.S. Cl.
CPC ...
E01B 3/46 (2013.01); B29C 43/003 (2013.01); B29C 43/18 (2013.01); B29C 43/203 (2013.01); B29C 70/025 (2013.01); C08G 18/10 (2013.01); C08J 3/203 (2013.01); C08J 5/00 (2013.01); C08K 3/36 (2013.01); C08K 7/02 (2013.01); C08L 9/06 (2013.01); C08L 21/00 (2013.01); E01B 3/44 (2013.01); B29C 2043/182 (2013.01); B29K 2021/00 (2013.01); B29K 2021/006 (2013.01); B29K 2075/00 (2013.01); B29K 2075/02 (2013.01); B29K 2105/0809 (2013.01); B29K 2105/16 (2013.01); B29K 2105/26 (2013.01); B29K 2309/08 (2013.01); B29K 2509/00 (2013.01); C08J 2321/00 (2013.01); C08J 2475/02 (2013.01);
Abstract

A thermoset composite material and composite railroad crosstie fabricated from the thermoset composite material that comprises a substantially homogeneous blend of an amount of vulcanized rubber particles, polyurea binding agent and urea melamine. The thermoset composite material may also contain a granulated silica material. The thermoset composite material may comprise about 30% to about 50% by weight of the vulcanized rubber particles, and it is subjected to compression molding at a predetermined temperature and pressure for a resident time period forming the composite railroad crosstie. The thermoset composite material and railroad crosstie may further comprise a fibrous glass material in the form of unbundled fibers and/or one more glass mats encapsulated within the thermoset composite material. In addition or alternatively, an elongated core insert may be encapsulated in the thermoset composite material.


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