The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 07, 2017

Filed:

Mar. 23, 2012
Applicants:

Antionette Can, Sunward Park, ZA;

Anna Emela Mochubele, Benoni, ZA;

Geoffrey John Davies, Randburrg, ZA;

Johannes Lodewikus Myburgh, Helderkruin, ZA;

Inventors:

Antionette Can, Sunward Park, ZA;

Anna Emela Mochubele, Benoni, ZA;

Geoffrey John Davies, Randburrg, ZA;

Johannes Lodewikus Myburgh, Helderkruin, ZA;

Assignee:

ELEMENT SIX ABRASIVES S.A., Luxembourg, LU;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B05D 7/00 (2006.01); B24D 3/14 (2006.01); C03C 14/00 (2006.01); C04B 35/5831 (2006.01); C04B 35/628 (2006.01); C04B 35/645 (2006.01); C22C 26/00 (2006.01); C22C 29/06 (2006.01); C22C 29/12 (2006.01); C22C 29/16 (2006.01); E21B 10/567 (2006.01); B24D 3/02 (2006.01);
U.S. Cl.
CPC ...
B24D 3/14 (2013.01); B24D 3/02 (2013.01); C03C 14/004 (2013.01); C04B 35/5831 (2013.01); C04B 35/62818 (2013.01); C04B 35/62821 (2013.01); C04B 35/62823 (2013.01); C04B 35/62831 (2013.01); C04B 35/62836 (2013.01); C04B 35/62884 (2013.01); C04B 35/62886 (2013.01); C04B 35/645 (2013.01); C22C 26/00 (2013.01); C22C 29/06 (2013.01); C22C 29/12 (2013.01); C22C 29/16 (2013.01); E21B 10/567 (2013.01); C03C 2214/05 (2013.01); C03C 2214/32 (2013.01); C04B 2235/3225 (2013.01); C04B 2235/3232 (2013.01); C04B 2235/3244 (2013.01); C04B 2235/3251 (2013.01); C04B 2235/386 (2013.01); C04B 2235/441 (2013.01); C04B 2235/465 (2013.01); C04B 2235/5436 (2013.01); C04B 2235/785 (2013.01); C04B 2235/85 (2013.01); C22C 2026/006 (2013.01);
Abstract

A method of manufacturing polycrystalline abrasive elements consisting of micron, sub-micron or nano-sized ultrahard abrasives dispersed in micron, sub-micron or nano-sized matrix materials. A plurality of ultrahard abrasive particles having vitreophilic surfaces are coated with a matrix precursor material in a refined colloidal process and then treated to render them suitable for sintering. The matrix precursor material can be converted to an oxide, nitride, carbide, oxynitride, oxycarbide, or carbonitride, or an elemental form thereof. The coated ultrahard abrasive particles are consolidated and sintered at a pressure and temperature at which they are crystallographically or thermodynamically stable.


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