The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 31, 2017

Filed:

Sep. 30, 2014
Applicants:

Debra R. Rolison, Arlington, VA (US);

Joseph F. Parker, Washington, DC (US);

Jeffrey W. Long, Alexandria, VA (US);

Inventors:

Debra R. Rolison, Arlington, VA (US);

Joseph F. Parker, Washington, DC (US);

Jeffrey W. Long, Alexandria, VA (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01M 4/86 (2006.01); H01M 4/88 (2006.01); B22F 7/04 (2006.01); B22F 3/11 (2006.01); H01M 4/04 (2006.01); H01M 4/24 (2006.01); H01M 4/26 (2006.01); H01M 12/08 (2006.01); B22F 7/00 (2006.01); C25C 5/00 (2006.01); C25C 1/16 (2006.01); C25C 5/02 (2006.01); H01M 4/62 (2006.01); H01M 12/06 (2006.01); H01M 4/02 (2006.01);
U.S. Cl.
CPC ...
B22F 7/04 (2013.01); B22F 3/11 (2013.01); B22F 7/002 (2013.01); B22F 7/008 (2013.01); C25C 1/16 (2013.01); C25C 5/00 (2013.01); C25C 5/02 (2013.01); H01M 4/0471 (2013.01); H01M 4/244 (2013.01); H01M 4/26 (2013.01); H01M 12/08 (2013.01); B22F 2998/10 (2013.01); B22F 2999/00 (2013.01); H01M 4/628 (2013.01); H01M 12/065 (2013.01); H01M 2004/021 (2013.01); H01M 2004/027 (2013.01); Y02E 60/128 (2013.01);
Abstract

A method of: providing an emulsion having a zinc powder and a liquid phase; drying the emulsion to form a sponge; sintering the sponge in an inert atmosphere to form a sintered sponge; heating the sintered sponge in an oxidizing atmosphere to form an oxidized sponge having zinc oxide on the surface of the oxidized sponge; and heating the oxidized sponge in an inert atmosphere at above the melting point of the zinc. A method of: providing an emulsion comprising a zinc powder and a liquid phase; placing the emulsion into a mold, wherein the emulsion is in contact with a metal substrate; and drying the emulsion to form a sponge.


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