The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 10, 2017

Filed:

Nov. 10, 2014
Applicant:

Incubation Alliance, Inc., Kobe-shi, Hyogo, JP;

Inventors:

Kazuo Muramatsu, Kobe, JP;

Masahiro Toyoda, Oita, JP;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29B 13/02 (2006.01); C01B 31/04 (2006.01); B82Y 30/00 (2011.01); B82Y 40/00 (2011.01); C01B 31/02 (2006.01); H01G 11/32 (2013.01); H01G 11/34 (2013.01); H01G 11/36 (2013.01); H01G 11/84 (2013.01); H01M 4/587 (2010.01); H01M 4/62 (2006.01); H01M 4/86 (2006.01); C04B 35/52 (2006.01); C04B 35/532 (2006.01); C04B 35/632 (2006.01); C04B 35/645 (2006.01); F16L 59/02 (2006.01); H01B 1/04 (2006.01); H01M 4/583 (2010.01); H01M 4/36 (2006.01); H01M 10/0525 (2010.01); B29K 105/00 (2006.01);
U.S. Cl.
CPC ...
C01B 31/04 (2013.01); B29B 13/021 (2013.01); B82Y 30/00 (2013.01); B82Y 40/00 (2013.01); C01B 31/022 (2013.01); C01B 31/0213 (2013.01); C01B 31/0226 (2013.01); C01B 31/0293 (2013.01); C01B 31/0446 (2013.01); C04B 35/52 (2013.01); C04B 35/522 (2013.01); C04B 35/532 (2013.01); C04B 35/6325 (2013.01); C04B 35/6455 (2013.01); F16L 59/028 (2013.01); H01B 1/04 (2013.01); H01G 11/32 (2013.01); H01G 11/34 (2013.01); H01G 11/36 (2013.01); H01G 11/84 (2013.01); H01M 4/366 (2013.01); H01M 4/583 (2013.01); H01M 4/587 (2013.01); H01M 4/62 (2013.01); H01M 4/625 (2013.01); H01M 4/8673 (2013.01); B29K 2105/251 (2013.01); C01B 2202/36 (2013.01); C04B 2235/3208 (2013.01); C04B 2235/3215 (2013.01); C04B 2235/40 (2013.01); C04B 2235/405 (2013.01); C04B 2235/422 (2013.01); C04B 2235/425 (2013.01); C04B 2235/428 (2013.01); C04B 2235/48 (2013.01); C04B 2235/526 (2013.01); C04B 2235/528 (2013.01); C04B 2235/5248 (2013.01); C04B 2235/5436 (2013.01); C04B 2235/72 (2013.01); C04B 2235/725 (2013.01); C04B 2235/728 (2013.01); C04B 2235/77 (2013.01); H01M 10/0525 (2013.01); Y02E 60/13 (2013.01); Y10T 83/0591 (2015.04); Y10T 428/24999 (2015.04); Y10T 428/298 (2015.01); Y10T 428/2918 (2015.01); Y10T 428/2982 (2015.01);
Abstract

(Problem) In conventional method for producing artificial graphite, in order to obtain a product having excellent crystallinity, it was necessary to mold a filler and a binder and then repeat impregnation, carbonization and graphitization, and since carbonization and graphitization proceeded by a solid phase reaction, a period of time of as long as 2 to 3 months was required for the production and cost was high and further, a large size structure in the shape of column and cylinder could not be produced. In addition, nanocarbon materials such as carbon nanotube, carbon nanofiber and carbon nanohorn could not be produced. (Means to solve) A properly pre-baked filler is sealed in a graphite vessel and is subsequently subjected to hot isostatic pressing (HIP) treatment, thereby allowing gases such as hydrocarbon and hydrogen to be generated from the filler and precipitating vapor-phase-grown graphite around and inside the filler using the generated gases as a source material, and thereby, an integrated structure of carbide of the filler and the vapor-phase-grown graphite is produced. In addition, nanocarbon materials are produced selectively and efficiently by adding a catalyst or adjusting the HIP treating temperature.


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