The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 10, 2017

Filed:

Mar. 14, 2014
Applicant:

Siemens Energy, Inc., Orlando, FL (US);

Inventors:

Ahmed Kamel, Orlando, FL (US);

Dhafer Jouini, Orlando, FL (US);

Gary B. Merrill, Orlando, FL (US);

Kazim Ozbaysal, Charlotte, NC (US);

Assignee:

SIEMENS ENERGY, INC., Orlando, FL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23P 6/00 (2006.01); B23K 35/02 (2006.01); B23K 35/30 (2006.01); C22C 19/05 (2006.01); B32B 15/01 (2006.01); F01D 5/28 (2006.01); B23K 1/00 (2006.01); B23K 1/20 (2006.01); C22C 30/00 (2006.01); C22F 1/18 (2006.01);
U.S. Cl.
CPC ...
B23P 6/005 (2013.01); B23K 1/0018 (2013.01); B23K 1/20 (2013.01); B23K 35/0238 (2013.01); B23K 35/304 (2013.01); B23K 35/3033 (2013.01); B32B 15/01 (2013.01); C22C 19/056 (2013.01); C22C 19/058 (2013.01); C22C 30/00 (2013.01); C22F 1/18 (2013.01); F01D 5/282 (2013.01); F01D 5/288 (2013.01); Y10T 428/12438 (2015.01); Y10T 428/12618 (2015.01);
Abstract

A superalloy component such as a gas turbine engine blade () having a ceramic thermal barrier coating () is repaired using a textured repair foil (). A degraded region of the thermal barrier coating is removed () and the underlying superalloy material surface is prepared () for re-coating. The repair foil is includes a layer of boron-free braze material () and a layer of superalloy material () having a textured surface (). The foil is brazed () to the prepared surface during a solution heat treatment effective to homogenize the braze (). A new area of thermal barrier coating () is applied over the foil with a bond that is enhanced by the texturing of the foil surface.


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