The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 10, 2017

Filed:

Oct. 20, 2014
Applicant:

The Boeing Company, Huntington Beach, CA (US);

Inventor:

Carey E. Wilkinson, Summerville, SC (US);

Assignee:

The Boeing Company, Chicago, IL (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22F 3/02 (2006.01); B22F 3/093 (2006.01); B22F 3/04 (2006.01); B22F 1/00 (2006.01);
U.S. Cl.
CPC ...
B22F 3/093 (2013.01); B22F 1/0003 (2013.01); B22F 3/02 (2013.01); B22F 3/04 (2013.01); B22F 1/0007 (2013.01); B22F 1/0048 (2013.01); B22F 2998/10 (2013.01);
Abstract

Systems and methods for forming near net-shape metal parts from binderless metal powder are disclosed. Systems include a mold die that defines a die cavity and may include one or more ultrasonic transducers operatively coupled to the mold die. Systems may be configured to introduce binderless metal powder into a die cavity and/or to compact the binderless metal powder within the die cavity. Methods include introducing binderless metal powder into a die cavity of a mold die and compacting the binderless metal powder within the die cavity to form a green part within the die cavity. The binderless metal powder may include spheroidal metal particles and angular metal particles. The methods may further include separating the green part from the mold die and sintering the green part, after separating, to form a sintered near net-shape metal part.


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