The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 03, 2017

Filed:

Nov. 25, 2014
Applicant:

Howmedica Osteonics Corp., Mahwah, NJ (US);

Inventors:

Daniel E. Lawrynowicz, Monroe, NY (US);

Aiguo Wang, Wayne, NJ (US);

Zongtao Zhang, Riverdale, NJ (US);

Haitong Zeng, Oakland, NJ (US);

Assignee:

Howmedica Osteonics Corp., Mahwah, NJ (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 3/115 (2006.01); B22F 3/08 (2006.01); C23C 4/00 (2016.01); C23C 4/04 (2006.01); C23C 4/06 (2016.01); C23C 4/067 (2016.01); C23C 4/10 (2016.01); C23C 4/12 (2016.01); C23C 4/123 (2016.01); C23C 4/126 (2016.01); C23C 4/129 (2016.01); C23C 4/131 (2016.01); C23C 4/134 (2016.01); C23C 4/137 (2016.01); B22F 9/08 (2006.01); A61L 27/42 (2006.01); B22D 23/00 (2006.01); B22F 1/00 (2006.01); C22C 32/00 (2006.01); A61F 2/02 (2006.01);
U.S. Cl.
CPC ...
B22F 9/082 (2013.01); A61L 27/427 (2013.01); B22D 23/00 (2013.01); B22F 1/0007 (2013.01); C22C 32/0052 (2013.01); A61F 2/02 (2013.01); B22F 2009/0848 (2013.01); B22F 2302/10 (2013.01);
Abstract

A method of fabricating a material having a high concentration of a carbide constituent. The method may comprise adding a carbide source to a biocompatible material in which a weight of the carbide source is at least approximately 10% of the total weight, heating the carbide source and the biocompatible material to a predetermined temperature to melt the biocompatible material and allow the carbide source to go into solution to form a molten homogeneous solution, and impinging the molten homogeneous solution with a high pressure fluid to form spray atomized powder having carbide particles. The size of a particle of carbide in the atomized powder may be approximately 900 nanometers or less. The biocompatible material may be cobalt chrome, the carbide source may be graphite, and the fluid may be a gas or a liquid.


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