The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 12, 2017

Filed:

Feb. 11, 2014
Applicant:

Johns Manville, Denver, CO (US);

Inventors:

Duane Paradis, Highlands Ranch, CO (US);

Guodong Zheng, Highlands Ranch, CO (US);

Jawed Asrar, Englewood, CO (US);

Assignee:

Johns Manville, Denver, CO (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
D04H 1/00 (2006.01); D04H 1/50 (2012.01); D04H 1/40 (2012.01); D04H 5/00 (2012.01); D04H 1/593 (2012.01); D04H 1/4218 (2012.01); D04H 5/04 (2006.01); D04H 5/12 (2012.01);
U.S. Cl.
CPC ...
D04H 1/593 (2013.01); D04H 1/4218 (2013.01); D04H 5/04 (2013.01); D04H 5/12 (2013.01); Y10T 156/10 (2015.01); Y10T 442/608 (2015.04);
Abstract

According to one embodiment, a method of forming a facer includes forming a first layer of nonwoven glass fibers and positioning a second layer of reinforcement fibers atop the first layer of nonwoven glass fibers. The method also includes coating the first layer of nonwoven glass fibers and/or the second layer of reinforcement fibers with a binder composition and pressing the first layer of nonwoven glass fibers and the second layer of reinforcement fibers together between a pair of rollers. The binder composition is then dried to couple the first layer of nonwoven glass fibers and the second layer of reinforcement fibers to form the facer. The first layer of nonwoven glass fibers and/or the second layer of reinforcement fibers are free of a material coating prior to coating of the binder composition.


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