The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 12, 2017

Filed:

Sep. 12, 2014
Applicant:

Shaw Industries Group, Inc., Dalton, GA (US);

Inventors:

Joseph E. Bork, Westlake, OH (US);

Stephen C. Paspek, Sr., Broadview Heights, OH (US);

Alan F. Schroeder, Cleveland, OH (US);

William H. Heise, Jonesborough, TN (US);

Assignee:

Shaw Industries Group, Inc., Dalton, GA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29B 17/02 (2006.01); B02C 19/18 (2006.01); C08J 11/08 (2006.01); C08J 11/04 (2006.01); D01B 9/00 (2006.01); C08G 63/183 (2006.01); C08G 69/02 (2006.01); B29K 105/06 (2006.01); B29L 31/00 (2006.01); B29K 67/00 (2006.01); B29K 77/00 (2006.01);
U.S. Cl.
CPC ...
B29B 17/02 (2013.01); B02C 19/186 (2013.01); C08G 63/183 (2013.01); C08G 69/02 (2013.01); C08J 11/04 (2013.01); C08J 11/08 (2013.01); D01B 9/00 (2013.01); B29B 2017/0217 (2013.01); B29B 2017/0255 (2013.01); B29K 2067/003 (2013.01); B29K 2077/00 (2013.01); B29K 2105/06 (2013.01); B29K 2105/065 (2013.01); B29K 2313/00 (2013.01); B29L 2031/7322 (2013.01); Y02P 20/582 (2015.11); Y02W 30/622 (2015.05); Y10S 241/38 (2013.01); Y10T 225/12 (2015.04);
Abstract

Methods for the recycling of carpet are disclosed that produce clean face fiber suitable for industrial use. The methods allow the recovery of face fiber material, for example a polyester or a polyamide, from carpets that includes a face fiber material and a backing material, and include the steps of heating the carpet to a temperature lower than the melting point of the face fiber material, but higher than the initial thermal decomposition temperature of the backing material, for a time and at a temperature sufficient to thermally decompose, pyrolyze, or oxidize at least a portion of the backing material, rendering the backing material friable, that is more friable than the untreated backing; and applying mechanical force to the carpet so as to liberate the friable backing material from the face fiber material.


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