Floating staircase word lines and process in a 3d non-volatile memory having vertical bit lines

Abstract

A 3D nonvolatile memory has memory elements arranged in a three-dimensional pattern with a plurality of memory layers stacked over a semiconductor substrate. It has a 2D array of vertical bit lines and a plurality of staircase word lines. Each staircase word line has a series of alternating segments and risers and traverses the plurality of memory layers with a segment in each memory layer. The plurality of staircase word lines have their segments lined up to form a 2D array of stacks of segments. Riser for a pair of segments from each adjacent stacks at different memory layers is provided by a conductive sidewall layer of a stairwell disposed between the adjacent stacks. Multiple insulated conductive sidewall layers provide multiple risers for the adjacent stacks. Layer-by-layer stairwell excavation and sidewall processes between adjacent stacks create risers for different pairs of segments between stacks to form the staircase word lines.