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The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Patent No.:

US 9737878 B1

PDFFull Text
Date of Patent:
Aug. 22, 2017

Filed:

Feb. 26, 2016

Method and system for forming plug and play metal catalysts

Applicant:

Sdcmaterials, Inc., Tempe, AZ (US);

Inventors:

Maximilian A. Biberger, Scottsdale, AZ (US);

Stephen Edward Lehman, Jr., Spartanburg, SC (US);

Robert Matthew Kevwitch, Chandler, AZ (US);

Qinghua Yin, Tempe, AZ (US);

Jesudos J. Kingsley, Everett, WA (US);

Assignee:

SDCmaterials, Inc., Tempe, AZ (US);

Attorney:

Morrison & Foerster LLP

Primary Examiner:

Sarah A Slifka

Int. Cl.
CPC ...
B01J 23/46 (2006.01); B01J 37/08 (2006.01); B01J 37/04 (2006.01); B01J 21/08 (2006.01); B01J 21/04 (2006.01); B01J 23/10 (2006.01); B01J 21/06 (2006.01); B01J 23/02 (2006.01); B01J 31/02 (2006.01); B01J 8/00 (2006.01); B01J 23/83 (2006.01); B01J 27/02 (2006.01); B01J 27/14 (2006.01); B01J 27/20 (2006.01); B01J 27/24 (2006.01); B01J 37/34 (2006.01); B01J 23/40 (2006.01); B01J 23/58 (2006.01); B01J 23/63 (2006.01); B01J 35/00 (2006.01); B01J 23/42 (2006.01); C07C 5/10 (2006.01); B01J 23/00 (2006.01); B01J 35/02 (2006.01); B01J 23/44 (2006.01); B82Y 40/00 (2011.01); B01J 37/02 (2006.01);
U.S. Cl.
CPC ...
B01J 23/464 (2013.01); B01J 8/00 (2013.01); B01J 21/04 (2013.01); B01J 21/063 (2013.01); B01J 21/066 (2013.01); B01J 21/08 (2013.01); B01J 23/00 (2013.01); B01J 23/02 (2013.01); B01J 23/10 (2013.01); B01J 23/40 (2013.01); B01J 23/42 (2013.01); B01J 23/44 (2013.01); B01J 23/58 (2013.01); B01J 23/63 (2013.01); B01J 23/83 (2013.01); B01J 27/02 (2013.01); B01J 27/14 (2013.01); B01J 27/20 (2013.01); B01J 27/24 (2013.01); B01J 31/02 (2013.01); B01J 35/0006 (2013.01); B01J 35/006 (2013.01); B01J 35/0013 (2013.01); B01J 35/0066 (2013.01); B01J 35/023 (2013.01); B01J 37/0211 (2013.01); B01J 37/0215 (2013.01); B01J 37/0236 (2013.01); B01J 37/04 (2013.01); B01J 37/08 (2013.01); B01J 37/349 (2013.01); C07C 5/10 (2013.01); B01J 37/0203 (2013.01); B01J 37/0219 (2013.01); B82Y 40/00 (2013.01); C07C 2101/14 (2013.01); C07C 2521/04 (2013.01); C07C 2523/42 (2013.01); Y02P 20/52 (2015.11); Y10S 977/892 (2013.01); Y10T 428/2982 (2015.01); Y10T 428/2991 (2015.01);
Abstract

A metal catalyst is formed by vaporizing a quantity of metal and a quantity of carrier forming a vapor cloud. The vapor cloud is quenched forming precipitate nanoparticles comprising a portion of metal and a portion of carrier. The nanoparticles are impregnated onto supports. The supports are able to be used in existing heterogeneous catalysis systems. A system for forming metal catalysts comprises means for vaporizing a quantity of metals and a quantity of carrier, quenching the resulting vapor cloud and forming precipitate nanoparticles comprising a portion of metals and a portion of carrier. The system further comprises means for impregnating supports with the nanoparticles.

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