The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 01, 2017

Filed:

Sep. 19, 2014
Applicant:

Hrl Laboratories, Llc, Malibu, CA (US);

Inventors:

Tobias A. Schaedler, Oak Park, CA (US);

Adam F. Gross, Santa Monica, CA (US);

Andrew P. Nowak, Los Angeles, CA (US);

John A. Martin, Los Angeles, CA (US);

Joanna A. Kolodziejska, Arcadia, CA (US);

Assignee:

HRL Laboratories, LLC, Malibu, CA (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22F 1/00 (2006.01); C22C 1/04 (2006.01); C22C 19/05 (2006.01); C04B 35/64 (2006.01); C04B 35/622 (2006.01); C23C 30/00 (2006.01); C23C 26/00 (2006.01); C23C 24/08 (2006.01); C23C 24/10 (2006.01); C25D 15/00 (2006.01); C25D 1/08 (2006.01); C25D 1/12 (2006.01); C25D 3/12 (2006.01); C23C 18/16 (2006.01);
U.S. Cl.
CPC ...
C23C 30/00 (2013.01); B22F 1/0051 (2013.01); C04B 35/62222 (2013.01); C04B 35/64 (2013.01); C22C 1/0433 (2013.01); C22C 19/055 (2013.01); C22C 19/056 (2013.01); C23C 18/1662 (2013.01); C23C 24/085 (2013.01); C23C 24/103 (2013.01); C23C 26/00 (2013.01); C25D 15/00 (2013.01); C23C 18/1648 (2013.01); C23C 18/1657 (2013.01); C25D 1/08 (2013.01); C25D 1/12 (2013.01); C25D 3/12 (2013.01);
Abstract

Thermal barrier materials are provided that possess low heat capacity and low thermal conductivity, while at the same time, high structural integrity and robustness. In some embodiments, the disclosed coating comprises metal-containing spheres that are sintered or glued together and/or embedded in a matrix. The coating has at least 60% void volume fraction and closed porosity. The coating thickness is from 50 microns to 500 microns, and the metal spheres have an average diameter that is from about 5% to about 30% of the coating thickness. In some embodiments, the metal spheres have an average diameter that is 4-10 times smaller than the coating thickness. Thermal barrier materials with these coatings can be beneficial in engine applications, for example.


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