The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 01, 2017

Filed:

Feb. 05, 2013
Applicant:

Covestro Deutschland Ag, Leverkusen, DE;

Inventors:

Stephan Schleiermacher, Pulheim, DE;

Patrick Klasen, Vettweiss, DE;

Reinhard Albers, Leverkusen, DE;

Stephan Moers, Brüggen, DE;

Dirk Steinmeister, Leverkusen, DE;

Dieter Seidel, Köln, DE;

Torsten Heinemann, Leichlingen, DE;

Hans-Detlef Arntz, Lohmar, DE;

Assignee:

Covestro Deutschland AG, Leverkusen, DE;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08J 9/00 (2006.01); C08G 18/48 (2006.01); C08G 18/76 (2006.01); C08G 18/79 (2006.01); C08G 18/30 (2006.01); C08G 18/09 (2006.01); C08G 18/10 (2006.01); C08G 18/22 (2006.01); C08G 18/42 (2006.01); C08G 18/32 (2006.01); C08G 18/73 (2006.01); C08J 9/36 (2006.01); C08G 101/00 (2006.01);
U.S. Cl.
CPC ...
C08J 9/00 (2013.01); C08G 18/092 (2013.01); C08G 18/10 (2013.01); C08G 18/225 (2013.01); C08G 18/3206 (2013.01); C08G 18/4238 (2013.01); C08G 18/4837 (2013.01); C08G 18/73 (2013.01); C08G 18/7664 (2013.01); C08G 18/794 (2013.01); C08J 9/365 (2013.01); C08G 18/302 (2013.01); C08G 2101/005 (2013.01); C08G 2101/0025 (2013.01); C08G 2101/0083 (2013.01); C08J 2375/08 (2013.01);
Abstract

The present invention relates to a process for producing a rigid polyurethane-polyisocyanurate foam C, comprising the step of reacting (i) an isocyanate-terminated prepolymer B with (ii) an activator component A comprising at least one trimerization catalyst A1 and at least one blowing agent A3 in a reaction mixture to form a foam, characterized in that—there is used an isocyanate-terminated prepolymer B obtained from a reaction of an isocyanate B1 having a mean isocyanate functionality of from ≧2.3 to ≦2.9 with a polyol component B2, and—the activator component A comprises water as the blowing agent A3 in an amount of from ≧5 wt. % to ≦50 wt. %,—the isocyanate index in the reaction mixture is in a range of from ≧400 to ≧500, and—the isocyanate content of the prepolymer B is in a range of from ≧21 wt. % to ≦30 wt. %, based on the total mass of the prepolymer B, and—wherein in the reaction of the prepolymer B and the activator component A a conversion contribution to polyisocyanurate of ≦75% is achieved. Rigid foams C so produced have good flame retarding properties while at the same time having good insulating properties and stability properties. The present invention relates further to a rigid polyisocyanurate foam C produced by the process according to the invention, to the use of such a rigid polyisocyanurate foam C in the production of heat-insulating structural components, and to a heat-insulating structural component comprising such a rigid polyurethane-polyisocyanurate foam.


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