The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 25, 2017

Filed:

Feb. 20, 2014
Applicant:

Covestro Deutschland Ag, Leverkusen, DE;

Inventors:

Stephanie Vogel, Langenfeld, DE;

Reinhard Albers, Leverkusen, DE;

Michael Loof, Leverkusen, DE;

Frank Otto, Hilden, DE;

Assignee:

Covestro Deutschland AG, Leverkusen, DE;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 44/42 (2006.01); C08J 9/14 (2006.01); B32B 5/20 (2006.01); B32B 5/18 (2006.01); B29C 44/02 (2006.01); C08J 9/08 (2006.01); C08G 18/42 (2006.01); B29C 44/38 (2006.01); C08G 18/40 (2006.01); C08G 18/48 (2006.01); F25D 23/06 (2006.01); B29C 44/34 (2006.01); C08G 101/00 (2006.01); B29B 7/74 (2006.01); C08J 9/12 (2006.01);
U.S. Cl.
CPC ...
B29C 44/42 (2013.01); B29C 44/02 (2013.01); B29C 44/3403 (2013.01); B29C 44/383 (2013.01); B32B 5/18 (2013.01); B32B 5/20 (2013.01); C08G 18/4018 (2013.01); C08G 18/42 (2013.01); C08G 18/4261 (2013.01); C08G 18/482 (2013.01); C08J 9/08 (2013.01); C08J 9/14 (2013.01); C08J 9/148 (2013.01); F25D 23/064 (2013.01); B29B 7/7471 (2013.01); C08G 2101/00 (2013.01); C08G 2101/0025 (2013.01); C08J 9/12 (2013.01); C08J 9/141 (2013.01); C08J 9/143 (2013.01); C08J 2375/04 (2013.01); C08J 2375/06 (2013.01); C08J 2375/08 (2013.01); C08J 2375/12 (2013.01); Y10T 428/1376 (2015.01);
Abstract

A cavity between inner and outer walls of an open-box-shaped mold is filled with a polyurethane reaction mixture, containing an isocyanate and an emulsion of an isocyanate-reactive composition with three polyols and a blowing agent, which is cured to a polyurethane containing polymer. The inner and outer wall are a fixed distance from one another and each wall comprises a bottom and sides. The mixture is fed through an inlet in the bottom of the outer wall. Before filling the cavity, the mold is turned downwards so that the mixture foams upwards, filling the cavity. The three polyols are polyether polyol obtained by adding an epoxy to carbohydrates or difunctional or higher-functional alcohols; polyether polyol obtained by adding an epoxy to an aromatic amine; and polyester polyether polyol obtained by adding an epoxy to the esterification product of an aromatic dicarboxylic acid derivative and a difunctional or higher-functional alcohol.


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