The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 18, 2017

Filed:

Apr. 03, 2015
Applicant:

Shin-etsu Chemical Co., Ltd., Tokyo, JP;

Inventors:

Eiji Uesaka, Echizen, JP;

Osamu Kohno, Echizen, JP;

Kenji Imamura, Echizen, JP;

Yoshihiro Umebayashi, Echizen, JP;

Takahiro Hashimoto, Echizen, JP;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01F 41/02 (2006.01); B22F 3/03 (2006.01); B22F 1/00 (2006.01); H01F 1/053 (2006.01); H01F 1/08 (2006.01); B30B 11/00 (2006.01); B22F 3/00 (2006.01); B22F 3/02 (2006.01); B22F 3/12 (2006.01);
U.S. Cl.
CPC ...
H01F 41/0266 (2013.01); B22F 1/0081 (2013.01); B22F 3/03 (2013.01); B30B 11/008 (2013.01); H01F 1/0536 (2013.01); H01F 1/086 (2013.01); H01F 41/0246 (2013.01); B22F 3/004 (2013.01); B22F 3/02 (2013.01); B22F 3/12 (2013.01); B22F 2003/033 (2013.01); B22F 2998/10 (2013.01); B22F 2999/00 (2013.01); C22C 2202/02 (2013.01);
Abstract

A rare earth sintered magnet is prepared from a corresponding alloy powder, using a mold comprising a die, an upper punch, and a lower punch which is divided into a plurality of punch segments which are independently movable within the die. The method comprises the steps of filling the mold cavity with the alloy powder when one or more selected punch segments are moved to a higher position than the remaining punch segments; moving the selected punch segments down to the position where the selected and remaining punch segments assume the normal shape of the lower punch during the compression step; compressing the alloy powder between the upper and lower punches under a magnetic field while the normal shape of the lower punch is maintained, for thereby molding a compact; and heat treating the compact.


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