The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 27, 2017

Filed:

May. 06, 2014
Applicant:

Ford Global Technologies, Llc, Dearborn, MI (US);

Inventors:

Kalyanaraman Bharathan, Canton, MI (US);

Jeff Webb, Iron Mountain, MI (US);

Bernard Gerard Marchetti, Rochester Hills, MI (US);

Tim Beard, Perry, MI (US);

Assignee:

Ford Global Technologies, LLC, Dearborn, MI (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B29C 47/00 (2006.01); B29C 39/02 (2006.01); B29C 45/00 (2006.01); B60K 37/00 (2006.01); B29C 45/16 (2006.01); B29L 31/30 (2006.01); B29C 45/46 (2006.01);
U.S. Cl.
CPC ...
B29C 39/02 (2013.01); B29C 45/00 (2013.01); B29C 45/0005 (2013.01); B29C 45/164 (2013.01); B60K 37/00 (2013.01); B29C 2045/0039 (2013.01); B29C 2045/465 (2013.01); B29L 2031/3008 (2013.01);
Abstract

A method of forming a vehicular instrument panel includes the steps: melting a first composite comprising carbon fibers and nylon resin; melting a second composite comprising glass fibers and nylon resin; injecting the melted composites into an instrument panel mold such that the carbon and glass fibers are each substantially concentrated within respective driver-side and passenger-side portions of the mold; and cooling the melted composites to form an instrument panel. The method may also include the step: forming a boundary region between the first and second melted composites in the mold such that the carbon and glass fibers in the mold are substantially mixed within the boundary region.


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